Stephen Headley

Experience

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  Forterra Pipe and Precast

  Jan 2011 - Dec 2017

  Quality Control Technician II / Field Service Rep

  Quality Control for Production of Concrete Products.Dry Cast (Pipe and Box Culverts):Pre Pour Inspections:Confirm Steel AreaConfirm Cage DimensionsConfirm Form Cleanliness/Set UpAggregate Moisture Corrections for Mix DesignsPost Pour Inspections:Correct Dimensions of produced product; Length, Diameter (Rise & Span for Box Culverts), Wall Thicknesses, and general appearance.Noting and rejecting product not up to par for selling.Identifying and relaying production issues to production team to correct issues.Testing:Forming of Dry Cast Cylinders for TestingCompression Testing for CylindersFrequency Tracking for Pipe TestingThree-Edge Testing for Pipe according to ASTM ProceduresGasket Quality for Gasketed PipeJoint Testing Hydrostatic/AirCoarse and Fine Aggregate GradationsRecord Keeping according to ACPA RegulationsPre-Cast (Manholes, Catch Basins, Box Culverts, Arches, & Large Structures):Pre Pour Inspections:Form Setup; Height, Width, Length, Oiled, CleanedSteel Area & CoverHole former positions correct according to blue printCorrect Inserts for StructureAggregate Moisture Corrections for Mix DesignsPost Pour Inspections:Confirming Structure Height, Width, & LengthConfirming Formed Openings at correct positionConfirming Correct Inserts PositionsInspection of overall appearanceTesting:Concrete Testing; Spread, Temperature, Unit Weight, Entrained Air, & Water/Cement Ratio ConfirmationCylinder Forming & TestingJoint TestingCoarse and Fine Aggregate GradationsRecord Keeping according to NPCA/PCI RegulationsHelp Keep plants up to date for Auditing from NPCA, ACPA, PCI and Various DOT's in their region. Show less

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  Hunter Douglas, Inc.

  Feb 2018 - Jul 2018

  Quality Assurance Technician
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  Diamond Concrete Products, LLC

  Jul 2018 - Sept 2024

  Quality Control Manager
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  County Materials Corporation

  Sept 2024 - now

  Regional Quality Control Manager