
Sudhir Kumar
Trainee Engineer

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About me
A Dynamic, Motivated and result oriented power plant Day Operation Manager with 22 years’ experience in the Plant Operation,
Education

BPTU
-B.Tech
Hindalco higher secondry school
-Ime mumbai Mechanical Engineering
Biju Patnaik University of Technology, Odisha
2010 - 2013Bachelor's degree Mechanical Engineering CGPA 8.1
Experience

Hindalco Industries Limited
Feb 2000 - Feb 2001Trainee Engineer*Conducted energy audits and implemented efficiency measures to optimize plant performance. Monitored plant performance and optimized energy systems to ensure optimal operation.*Analyzed data to identify areas for improvement and implemented recommendations for enhancing heat rate. Conducted performance testing of equipment and contributed to the implementation of Integrated Management Systems (ISO 9001, ISO 14001, ISO 45001) for process improvement.

Utility Power Tech Ltd. (NTPC Rihand Site)
Feb 2001 - Jun 2004Site Engineer*Conducted shutdown maintenance and running maintenance for a 2 x 500 MW thermal power plant. Ensured timely completion of maintenance tasks to minimize downtime and maximize plant efficiency.*Collaborated with the maintenance team to address equipment issues and perform necessary repairs. Implemented preventive maintenance measures to ensure long-term reliability of plant equipment.

Hindalco Industries Limited
Jul 2004 - Apr 2010Desk Engineer*Commissioned an 87 MW co-gen plant and ensured its efficient operation. Achieved rapid unit startup and implemented various power-saving measures.*Conducted regular inspections to maintain plant efficiency and reliability. Collaborated with the team to troubleshoot operational issues and optimize plant performance.

Adani Power
Apr 2010 - Jun 2014Unit Controller*Managed the operation of 5 x 660 MW and 4 x 330 MW units. Implemented measures to conserve DM water and optimized unit startup procedures.*Collaborated with the team to address operational challenges and improve overall plant performance. Ensured seamless operation of the power units, maintaining efficiency and reliability.

Jindal India Thermal Power Plant
Jun 2014 - nowDeputy General Manager (DGM) - Operation & Efficiency*Managing operation and commissioning for two 600 MW BHEL BTG units, ensuring smooth transition from construction to operation, and leading efforts to enhance power plant efficiency by identifying improvement areas and implementing performance optimization measures.*In 2021 and 2024, was awarded "Employee of the Year" for their outstanding contributions to plant operations, including managing the Plant COH project and achieving a 4.68% Auxiliary Power Consumption through continuous equipment performance monitoring.*Efficient resource management and process optimization reduced specific oil and water consumption to 0.18 mg/kW and 2.35 m3/MW, while reducing ESP SPM to 45 mg/Nm3 and improving condenser vacuum up design value.*The project achieved significant savings in draft power, CEP power, and cooling tower fan power through efficiency improvements and equipment optimization, ensuring safe, reliable, and environmentally compliant power plant operation.*Implementing improvements in equipment reliability, availability, and efficiency, enhancing plant performance and reducing downtime. Implementing strategies to reduce radiation loss, optimize soot blowing cycles, and increase critical equipment availability. Show less
Licenses & Certifications

Associate Membership (AM-1901446) of the Institution of Engineers (India) (IEI)
Associate Membership (AM-1901446) of the Institution of Engineers (India) (IEI)
Completion of 45-day On-the-Job Training and China Supercritical Simulator Training
Completion of 45-day On-the-Job Training and China Supercritical Simulator Training
Non-Destructive Testing (NDT) Level-2 certifications in SR, MP, and UTI techniques
Non-Destructive Testing (NDT) Level-2 certifications in SR, MP, and UTI techniques
Honors & Awards
- Awarded to Sudhir KumarACHIEVEMENTS - *Part of the commissioning team for Adani Power, Mundra, for phases 2 (330x2 MW) and 3rd-4th (660X5 MW) expansions.*Reduced stack emissions through proper maintenance and operational methodology.*Attained a reduction in specific oil consumption to 0.18 mm/kWh.*Successfully commissioned and operated 600*2 MW (BHEL) unit at Jindal India Thermal Power Ltd. Handled U#1&2 COH (Capital Overhaul) successfully.*Achieved a reduction in DM (Demineralized) waterconsumption… Show more *Part of the commissioning team for Adani Power, Mundra, for phases 2 (330x2 MW) and 3rd-4th (660X5 MW) expansions.*Reduced stack emissions through proper maintenance and operational methodology.*Attained a reduction in specific oil consumption to 0.18 mm/kWh.*Successfully commissioned and operated 600*2 MW (BHEL) unit at Jindal India Thermal Power Ltd. Handled U#1&2 COH (Capital Overhaul) successfully.*Achieved a reduction in DM (Demineralized) waterconsumption up to 0.2 m3/MW.*Planned equipment preventive maintenance schedules and monitored efficiency. Show less
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