Sachin Billavas

Experience

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  Volvo Buses India

  Jan 2015 - Jan 2016

  QA/QC Engineer

  • Examined and approved incoming components such as fittings, valves, instruments, and vendor-supplied parts. • Tested parts for damage/flaws and established bare minimum standards required to pass QA inspection.• Leveraged technical drawings to guide operations and maintained traceable records for audits.• Rejected inferior materials and conducted final QA checks, whilst ensuring appropriate remedial actions in cases of non-compliance.• Determine the minimal requirements and procedures needed for a process to pass a QA inspection.• Preparation of process instruction sheets.• Inspecting and testing the products at various stages in the production process. • Oversee the proper identification for all parts and components used in the production process.• Oversee the incoming freight to verify proper specifications.• Promptly reject sub-par materials before they arrive at assembly.• Carrying out final QA inspections.• Working from technical drawings.• Maintaining traceable records that can be used in audits.Project in Volvo buses: ELIC (Euro Low entry Intercity Coach) Prioritizing quality assurance responsibilities & inspections based on the integration of new designs and products into the production schedule. The project is to deliver executive coaches for the European market satisfying their specifications and legal requirements at comparatively low cost. Show less

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  HARMAN International

  Sept 2016 - Aug 2017

  Product Development Executive

  Led the CAD module creation and detailed design of side hatches, ensuring dimensional accuracy, structural integrity, and manufacturability in line with quality standards.-Releasing engineering drawings for procurement and manufacturing, coordinating with quality and production teams to ensure compliance with project specifications and supplier capabilities.-Assist in design and development of anchorage brackets with a focus on strength, load-bearing compliance, and alignment with applicable safety and quality standards.-Improved collapsible footstep design to eliminate jamming issues, enhancing product usability and reducing field failures through design-for-quality principles and root cause analysis.-Supported cross-functional teams in design reviews and technical troubleshooting to ensure engineering deliverables met quality assurance benchmarks and client expectations. Show less

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  Ace Group FZC

  Jan 2017 - Jan 2021

  QA/QC Engineer

  • Performed visual inspection, protective coatings inspection, and final weld inspection at each stage• Evaluated incoming resources for material in conformity with the Inspection Test Plan (ITP), zoning client specifications. • Issued quality related non-conformance reports as per requirements.• Collaborated with other divisions to conduct root cause analysis of reported non-conformities and prepared WPS & PQR for tasks in compliance with project specifications.• Addressed periodic activities and inspection schedules with client's representative.• Eliminated quality-related issues by rejecting or preventing non-conforming deliverables.• Qualified welders for variety of materials in accordance with WPS and client requirements.• Eliminated quality-related issues by rejecting or preventing non-conforming deliverables.• Maintained accurate and timely reporting standards throughout project life-cycle and executed preventative steps for non-conformities on site.• Coordinated with different subcontractor ,third party inspectors , clients to streamline the flow of quality inspection activities as per the inspection test plan• Engaged with paint manufacture representative & painting contractor to manage project activitiesMajor Clients Projects:Emirates Global Aluminium, UAE | Al Faris Group, UAE | Sterling & Wilson Co-Gen, UK | Saudi Ports Authority, KSA | Cummins Middle East, UAE | General Electric, KSA | Mitsubishi Heavy Industries, Qatar | Drillmec Drilling Technologies, Italy Show less

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  Quarry Mining LLC

  Sept 2021 - Sept 2024

  Project Quality Engineer

  • Led various functions to streamline processes and anticipating future risks. • Interacted with work groups to analyse and authorise quality plans, whilst outlining quality criteria to finalise plan. • Executed in-process surveillance and control for project quality requirement execution . • Conducted in-process inspections at every stage of project execution, from evaluating raw materials to deliver final product. • Maintained compliance with authorised project welding techniques and codes for all relevant activities. • Engaged with site's vendors and subcontractors to schedule quality inspections for performing all non-destructive testing & fabrication activity on-site.• Prepared new welding procedures and qualified welders to the new procedures as per project requirements and international codes.• Prepared Project specific Quality plans and Inspection Test Plans.• Manage daily welding inspections and NDT coordination (PT, MT, UT, RT) for critical piping & structural ensuring zero major non-conformances• Delivered complete project turnover documentation packages, facilitating seamless client handovers and contract close-outs.• Monitored 'As built' information and records, whilst ensuring supplier adherence to specifications outlined in design specifications, drawings, codes, and standards.Major Client Projects:Haver Niagara GmbH, Germany | Stevin Rock LLC, UAE | RAK Rock LLC, UAE | Knauf, RAK, UAE | Emirates Global Aluminium ,UAE"Dedicated to enhancing project outcomes through effective quality management, technical expertise, and proactive issue resolution." Show less

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  Danem Group

  Jan 2024 - now

  Lead QA QC Engineer

  • Collaborated with various project stakeholders/interested parties to create and approve quality plans, ensuring adherence to set criteria.• Led QA/QC activities for oil & gas and heavy fabrication projects, ensuring 100% compliance with ISO 9001, ASME, and API standards.• Developed and implemented project-specific Quality Plans (PQPs), Inspection Test Plans (ITPs), and project quality documentation to meet client and regulatory requirements. • Conducted welding inspections, WPS/PQR qualifications, and welder performance reviews.• Overseen the NDT plan and assigned requirements to subcontractors per project specifications.• Liaised with the Client for the necessary close out of Non-Conformance Notices.• Proactively collaborated with cross-functional teams to perform root cause analyses, implementingeffective corrective actions for reported non-conformities.• Successfully handled client and ASME AI interfaces for code compliance inspections, obtaining necessary stamps/certifications within project timelines.• Played a vital role in delivering complete project close-out documentation, including final dossiers, snagging/desnagging of the works, material traceability reports, and client handovers achieving client sign-offs.• Mentored and trained effectively junior QA/QC engineers and inspectors, enhancing team capability and technical knowledge on any advancement of process, procedures and technical skills."Passionate about ensuring the success of high-profile fabrication and oil & gas projects, fostering a culture of collaboration and continuous improvement, ensuring compliance, and mentoring teams to achieve excellence."Major Client Projects:Wasco Engineering International, UAE | NEM Energy B.V., Germany | Macchi-Sofinter Group, Italy | Fives ITAS, Italy | Khrone Middle East ,UAE | Qchem , Qatar | Saipem Oilfield Services, Saudi | Nooter Eriksen, Italy | Masaood John Brown Limited, UAE | Zeeco, UAE |Hitachi Zosen Inova AG, Switzerland Show less