Sanjeev Kumar Ruhela

Experience

• 

  Shriram Pistons & Rings Ltd.

  Jul 1997 - Nov 2009

  Asst. Manager-Production

  o Preventing losses on machines using TPM and ensuring productivity improvement by OEE calculation.o Set-Up time reduction through SMED (Single Minute Exchange of Die) methodology.o Planning of changeovers of different models as per PPC requirement with a view of Inventory control.o Conducting rejection analysis and control using ‘SPC Tools’ like Pareto Analysis, Control Charts, Ishikawa diagram(fish bone diagram), Check Sheet, Scatter Diagram, Why-Why analysis.o Responsible for achieving production targets in piston machine shop utilizing CNC Turning Centres, SPM machines o Effective implementation of New model development for CNC and SPM machines readiness, tool-tooling availability, setting of process parameters/standards for manufacturing.o Studying Process/Machine capability to maintain Cp & reduce gap between Cp & Cpko Handling projects for bottleneck debugging/line balancing.o Optimising man & machine utilisation to achieve pre-set production targets. Overseeing production related tasks including planning, control and trouble shooting.o Setting up production targets and achieve the same within time and cost parameters.o Interacting with the Quality Department for detection of potential deficiencies and implementing corrective actions. Maintaining Quality Systems and Process Control Records.o Directing and guiding improvement projects under TPM activities.o Facilitating ISO/TS 16949 related activities like Control Plan, Process Sheet, S.O.P., FMEA etc.o Ensuring maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at workstations.o Carrying out performance reviews of shift supervisors/workmen & providing feedbacks on areas of improvements.o Preparing yearly training calendar with HR depending upon needs identified & implementing the same.o Imparting continuous on job training, ensuring safety consciousness & discipline among employees. Show less

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  FCC CLUTCH INDIA PVT LTD

  Dec 2009 - May 2024

  Plant Head at FCC CLUTCH INDIA PVT. LTD.

  • Spearheading the end-to-end Plant Administration , Production Operations, Quality Assurance, Lean Management, Project Management, Training & Development & People Management• Administering entire production operations with a view to ensure timely accomplishment of production targets within time and cost parameters• Executing cost saving techniques and strict measures to achieve reduction in the deployment of resources for targeted output & quality• Monitoring adherence to quality systems and comply with IATF - 16949 standard• Interacting with team members for ensuring smooth and timely execution of project work• Monitoring performance of team members and providing training to enhance their skills• Utilizing thought processes and knowledge/experience to transform Manufacturing into a function that can give business a competitive edge (cost/quality/delivery differentiation from competitors)• Spearheading Customer Order execution• Steering efforts in main KPI- Internal and external PPM, OEE, mfg. cost, Revenue, Inventory, ITR, On Time Delivery, Zero Accidents, Attrition Ratio• Monthly capacity review and tracking capacity utilization to ensure customer dispatches and inventory level are as plan• Validating quality processes, periodical review of adherence to SOPs, and internal and external quality audits • Heading ECN (Engineering change management) and monitoring of effective implementation• Working with Supply Chain team closely for smooth supplies of BOP parts from vendor partners• Administering complete forecasting, purchase, sales and inventory for efficient supply chain management• Participating in formulating budgets, planning OPEX / CAPEX and controlling operations through business excellence philosophy• Meeting inventory target set by organization (ITR) with Co-ordination of stores• Managing a Plant Safety Program with a target of ZERO labor and fire accident• Managing Periodical safety audits and review for timely closure of safety concerns Show less

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  BMD Private Limited

  Aug 2023 - now

  General Manager Operations