Daniel Schroeder

Experience

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  MSC Construction

  Jan 2010 - Jan 2013

  General Contractor Apprentice

  This is my fathers carpentry business where i have worked during the summers for the past eight years. I have learned a tremendous amount in skilled hand labor and construction techniques.

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  Focal Metals

  May 2012 - Aug 2012

  Shop Assistant
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  Peter Paul Electronics

  May 2014 - Jul 2015

  Manufacturing Engineer

  At Peter Paul Electronics I was responsible for using Solidworks to develop CNC Machine Fixtures. This was my first experience in a professional engineering role. Here I learned many important engineering design basics as well as exposure to corporate cultures and structures.PERSONAL GROWTH- I was selected to lead my first project in a small team which focused on reducing waste in the company through various lean projects. The main project focused on increasing the efficiency of assigning number bubbles to the BOM creation process. The end result was an automated macro that reduced the time of BOM creation by 80% Show less

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  DATTCO, INC

  Oct 2015 - Aug 2016

  Auobody tech

  Working at Dattco, I was lucky enough to have a very nice boss and coworkers who aided me on my journey of learning new skills. I was allowed to use my morning break, part of my lunch break and to even stay late, to learn TIG welding, automotive painting, and complete fabrication projects.PERSONAL GROWTH- Self-taught TIG welding- Self-taught automotive painting- Completed various personal projects

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  Raceyard Formula Student Team Kiel

  Sept 2017 - Aug 2020

  Chief Developer of Aerodynamics

  After moving to Germany, the best decision I have ever made was joining the FSAE Team Raceyard. Over two seasons on the team, I learned an incredible amount about Aerodynamics, Composite manufacturing, and Project Management. I regard my time at Raceyard to have been the most influential and beneficial experience of my life. I wouldnt trade it for anything.2018 SeasonThe first year with Raceyard I played a major role in the design and construction of the Aero packet. We developed a new "one-piece" lamination method for the wing skins which reduced weight by 20%PERSONAL GROWTH- The learning and experience I gained in the first year was much more than expected, acquireing valuable knowledge in: - Advanced 3D CAD modeling - Carbon fiber wing construction - Sandwich core lamination - Aerodynamic development - Project & Time Management - Teamwork & Communication2019 SeasonOver the second year, my passion grew exponentially as the Chief Developer of Aerodynamics. During this time, I taught myself CFD in order to develop a high performing package. PERSONAL GROWTH - CFD Simulation: Applied Porous media, MRF zones, and full car yaw simulations to develop Accurate results - Further advancement of 3D modeling - Lean & Project management techniques - Team leadership skillsMy passion for racing and engineering design continued after deciding to write my Masters Thesis relating Aerodynamics & Vehicle Dynamics. To this day, I am driven to develop a further understanding of this critical relationship in order to achieve a more efficient design.MASTERS THESISThe Effects of Aerodynamic Forces on the Optimization of Lateral Acceleration in a FSAE Racecar Show less

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  MyBoo

  May 2018 - Aug 2018

  Product Development

  At MyBoo, I learned a great deal about the life cycle of bicycle construction and design. Myboo creates their bikes using a bamboo frame and focus on integrating this unique design with E-bike technology. Here I was in charge of developing an new mounting system to connect the electric motors to the bamboo frames. Due to a very small and young team, I was also given the freedom to implement some of my knowledge of Lean manufacturing into improving the storage room layout and workshop assembly processes.PERSONAL GROWTH-The Storage room layout project reduced part acquisition time by 60%. This was accomplished by performing an ABC Study, as well as optimizing the layout flow path. - I Initiated plans for the workshop to integrate one-piece-flow and assembly standardization into bike construction. I also presented concepts of 5s, and shadow boards into workshop organization. In addition I was tasked with research and development for a new single tube "Wave Frame" design that has higher stress requirements. Had this project come to fruition, it would have been the first bamboo bike of its kine, revolutionizing the industry. Nevertheless, through my research I was able to realize the similarities between bamboo and CFRP structures, illuminating the connection to new sustainable product designs. Show less

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  Joes Garage GmbH

  Jan 2019 - Aug 2020

  Automotive Mechanic

  Joe's garage was an excellent experience where I was able to expand my knowledge of automotive repair, but also see first hand how cars of different makes and models are constructed. Working here directly impacted my engineering knowledge and gave me the following advantagesPERSONAL GROWTH:- Through repairing many different cars, I have observed the design methodology of various components. Each manufacturer has a particular way of achieving the same result, which leads to an obvious determination of good or bad construction. Hands on exposure has had an enormous benefit to how I perceive an efficient design.- Working here has given me an immediate awareness of what comprises a good or bad design - Overall ease of disassembly & re-assembly - Overall simplicity of design compared to competitors - Ease of tool access - Clever positioning or design of components where force is required for disassembly - Correct use of corrosion resistant materials, surface treatments, or hardware - Correct design of water drainage systems Show less

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  Roding Automobile GmbH

  Sept 2020 - May 2022

  Prototype Engineer

  Roding Automobile has given me the opportunity to greatly expand my engineering experience. I have been exposed to a wide range of projects, testing my skills while simultaneously maturing my understanding of efficient design. It has also allowed me to apply some of my self-taught skills to further improve the results of my work. Some examples of this include:PERSONAL GROWTH:- Increased understanding of efficient CFRP design: - Manufacturing (Design with respect to tooling draft angles) - Assembly (Design with respect to ease of instillation) - Simplicity (Design with respect to layup orientation & complexity)- Increased understanding of assembly design: - Exposure to a vast array of hardware and product possibilities - Researched and analyzed joint design requirementsDESIGN GROWTH:- Designing the brake pedal assembly for the Koenigsegg Gemera. I was able to apply topology optimization to decrease the brake pedal weight by 20%.- Designing a contactless charging system for the BMW i3, I was able to use my artistic abilities to quickly provide full hand drawn 3D renders of the final product, reducing waste in the design phase by 30% Working on complex projects, I have developed an awareness for how important clear communication is between colleagues and customers. In the prototyping business, agility in design is critical to rapid results and having an open channel between the involved parties can be the deciding factor for a successful project. Show less

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  Mecalac Baumaschinen GmbH

  Jun 2022 - Mar 2023

  Prototype Engineer

  Redesigning the change order process through cross-functional collaboration between team members with a focus on reducing cycle time and improving communicationPerformed FEM simulations to optimize tilt lever assembly improving stiffness by 60% while keeping original weight requirements

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  Lapmaster Wolters GmbH

  Mar 2023 - now

  Project Manger

  Applied my extensive knowledge and experience in construction and lean management principles to develop effective operational communication with customers, suppliers and other key stakeholders.Applied my extensive knowledge and experience in construction and lean management principles to develop high operational communication effectiveness with customers, suppliers, and other key stakeholders