Sheraz Hassan

Experience

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  Engro Corp

  Jul 2010 - Aug 2010

  Internee

  Did internship project to reduce chemical consumption in cleaning in place CIP process at dairy plant,Engro foods Sahiwaal

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  Engro Fertilizers

  Jul 2012 - Jul 2016

  Directly reporting to Manager HSE and involved in carrying out Environment and Industrial Health surveys, audits, trainings, Environment & Industrial Health KPIs monitoring, ergonomic designing of workstations and jobs, Health Risk Assessments, Environment Aspect Analysis, Contractor Health Management program, Internal and External surveillance audits, Waste management, Environment Incident & Health Concern related Investigations, Environment third party testing, stakeholders engagement, Budget and its implementationRecent Key Contributions:• Transformation of Engro Fertilizers “Environment Management Systems” from UK based “British Safety Council” to USA based “DuPont EMS”. Extensive working in 2015 to make site compliant with DuPont EMS systems followed by lead of 3rd party DuPont USA EMS audits, in which EFERT-DHT site rating was uplifted from “Reactive” (Level-1) to “Independent” Level-3 in 2016.• Brought Excellence in “Occupational Health And Industrial Hygiene” systems of Engro Fertilizer’s being site representative for 2014-15 and devise compliance strategy due to which Engro Fertilizers became 1st Asian company to achieve “level 4” in third party audit by DuPont USA in 2015.• Development and implementation of IFA “International Fertilizers Association” “Protect & Sustain” systems. Starting from scratch built SOPs and conduct site wide trainings and made site to get certification of IFA’s protect and system program • Development and implementation of HACCP food safety program at Engro Fertilizers plant canteen and Club’s in 2015• Development and implementation of “Health Risk Assessments”, Ergonomic Assessment and environmental aspect analysis program at Engro along with idepth noise abate program• Development of Asbestos handling program for EFERT,.• Development of program for craft based Health surveillance (both physical and clinical), this includes emergency handlers, workers working at height, Fire responders and confined space workers. Show less Directly reporting to Manager OPS ammonia Unit and involved in carrying out operational excellence activities, Loss efficiency surveys, Inherent Safety audits, craft HSE trainings & D-levels, unit KPIs monitoring, job risk assessment, Contractor Management, Handling operational upset, operational upset Investigations, Budget and its implementation.Key Contributions:• EnVen Plants Primary Reformer / Furnace optimization to save fuel and ensure its Mechanical Integrity. • Ammonia Unit trip securities modification project to ensure plant smooth operation and safe shutdown. Incase of sudden tripping of one of its cooling water supply turbines.• De-Sulphurizer Unit catalyst reduction for Ammonia plant.• Part of E-Gas project team for addition of new gas with 97% methane into an already running plant with 84% methane content gas.• Resolution of phosphate hideout issues of high pressure steam drum. Show less

  • Environment and Industrial Hygiene Engineer

    Jun 2014 - Jul 2016

  • Operations engineer (Ammonia Technology)

    Jul 2012 - Jul 2014
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  Engro Fertilizers Limited

  Jul 2016 - Apr 2022

  Senior Process & Behavior Safety Engineer

  Directly reporting to Manager HSE and involved in carrying out safety audits, trainings, Process & Behavioral KPIs monitoring, Facility citing and management, Risk Assessments, Contractor Management program, Internal and External surveillance audits, Job Safety Analysis (JSA), HAZOP, Incident Investigations, Dispersion Modeling’s, Fire & Explosion Analysis, Inherent Safety audits and preparation of Annual HSE Objectives, Budget and its implementationRecent Key Contributions:• Frame work for Transportation of toxic chemical’s via roads.• HSE lead for commissioning of new feed gas enrichment unit. (HAZOP’s/SIL/LOPA,Fire & Explosion Engineering ),Framework for HSE compliance during commissioning• Transformation of site from conventional PSM 22 element based HSE model into DuPont’s new risk based model. Site wide restructuring of SOPs, Responsibilities, and hierarches and training programs on DuPont’s Risk Based approach. • Occupied Building Risk Assessment and modernization of site wide safe-heavens as per world class standards.• Revamping of site’s management of change program to curb long pending issues related to P&ID updation, close-out reports, un-realistic approval cycles along with uncontrolled parallel changes.• Shifting of conventional mechanical integrity & Temporary repair programs, linkage of site’s safety critical systems with LOPA studies, Risk based system for TR, SIL program inculcation for mechanization of PM plan.• Designing of work flow’s for HSE new compliance software “OPERA-Sphera”• Revamping of site permit to work system, to remove gap’s in hand over and take over practice’s and to cave in new best practice’s• Revision of site’s Process Leading indicator’s as per API guideline’s as well as to curb real process safety challenges, with new set of KPIs, controlled site wide process incidents, considerable deduction in safety critical devices by-pass time and resolution of long pending “Long Term “safety critical Defeats and waivers”. Show less

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  Engro Polymer & Chemicals Ltd

  May 2022 - Mar 2023

  Manager Process Safety

  To oversee risk management and hazard assessment, driving best practices, assessing, and recommending competency and training needs, and acting as a champion to advance process safety culture in EPCLThe job exists to:• Ensure effective implementation of risk-based process safety management system in operations and projects• Conducting physical effects & consequence modelling of hazard scenario • Facilitating and interpreting technical safety studies including QRA, FERA, EERA, Facility Siting, Bow-Ties, HAZOPs, LOPA and SIL assessments.• Stewarding the improvements and subsequent implementation Process Safety Management system• Lead and participate in major process safety incident investigation and steward recommendations compliance• Provide leadership for risk profiling of site with management of major accidental hazards (MAH) and ensure adequacy of control thru effective monitoring and audit mechanism • Devise and align emergency response planning as per MAH scenarios• Benchmarking the current process safety practices with API, ISO, NFPA and other reputed industrial benchmarks to improve the overall site process safety performance• Coordinate Process Safety assessment, Risk Insurance survey, etc at Site• Improve company Process Safety knowledge thru Trainings & process safety improvement plans Show less

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  QAFCO (Qatar Fertiliser Company)

  Mar 2023 - now

  Process Safety Expert

  1- Development & implementation of Process Safety Management system.2 - To ensure that operations and projects are executed in line with process safety specifications.3 - Lead company-wide network to develop and update process safety related requirements and procedures4 - Establish and track goals and measures for PHA program improvement and drive process safety corrective actions to closure5 - Carrying out analysis on various Process Safety activities 6 - Participate in developing, implementing and facilitating Process Hazard Analysis (PHA) studies ( HAZOP, SIL, QRA, LOPA, FMEA, MHA/DHA, safety cases and Dispersion Studies).7 - Lead and/or participate in all process safety incidents. Ensure that incidents root causes are identified and action plans and lessons learnt are established and communicated within the organization to avoid incident reoccurrence.8 - Champions process safety knowledge sharing across the organization.9 - Enhance the knowledge and ability to perform safety analysis with all the engineers of all disciplines.10 - Develop and implement key performance indicators (most importantly, leading indicators) to track the progress of PSM on a weekly and monthly basis.11- Evaluate new processes and modify existing processes and facilities to meet new requirements.12 - Review process-related hazards and hazardous events as identified in related studies.13 - Identify new process hazards associated with scope or design changes, and detail all the ways in which a hazardous event could occur.14 - Assist leaders to identify methods to ensure that the elements of PHA are integrated into the culture.15 - Partner with leaders to develop short and long-term process safety objectives, targets, strategies, and measures that prioritize action plans and mitigate risks. Show less