David Bauer

David Bauer

Maintenance/F.T.P.M. Coordinator

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location of David BauerWindsor, Ontario, Canada

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  • Timeline

  • About me

    Millwright at Ford Motor Company

  • Education

    • St Rose

      -
    • Management and Strategy Institute

      2014 - 2015
      Six Sigma Black Belt Professional
    • F.J. Brennan Secondary School

      1984 - 1989
      Ontario Secondary School Diploma
    • St. Clair College

      1994 - 1998
      Mechanical Engineering Technology
    • St. Clair College

      1990 - 1992
      Motive Power Technician Motive Power Technician
  • Experience

    • Ford Motor Co

      Jan 1996 - Jan 2001
      Maintenance/F.T.P.M. Coordinator

      Casting Process Development Centre Plant Engineering and Maintenance Department. Maintenance/F.T.P.M. Coordinator Duties include - Assess and assign plant wide work requests. Organize maintenance work Force, and contractors to assure correct and timely repairs. Oversee and coordinate machine installations. Maintain department related ISO 9000 and ISO 14000 records. Trouble shoot, and repair machines to reduce downtime. Design and fabricate fixtures, and machine parts. Organize and implement the Ford Total Productive Maintenance program. Facilitate training for maintenance personnel, and machine operators on the Ford Total Productive Maintenance program. Write procedures and training manuals for various operations within the three Ford aluminum plants in Windsor.Training and AchievementsInter-provincial Millwright Certificate Accumulated6 Sigma Green belt Training SchukraAllen Bradley Control Logix RockwellMaintenance & troubleshooting Staubli Basic robot Programming ATS AutomationOmron Vision system training Jencom Smartvision Vision system training ATS AutomationTool and Die Maker apprenticeship (2yrs) ETA MachineFord Total Productive Maintenance training Ford Motor Co.Energy Control and Power Lock out Ford Motor Co.Powered Material Handling Vehicles License Ford Motor Co.Aerial Work Platform N.A.I.T.Fall Protection A.BC. SafetyConfined space entry A.BC. Safety Show less

    • Ford Motor Company

      Jan 1996 - Jan 2001
      Preventitive Maintenance Co-Ordinator

      Assess and assign plant wide work requests. Organize maintenance work Force, and contractors to assure correct and timely repairs. Oversee and coordinate machine installations. Maintain department related ISO 9000 and ISO 14000 records. Trouble shoot, and repair machines to reduce downtime. Design and fabricate fixtures, and machine parts. Organize and implement the Ford Total Productive Maintenance program. Facilitate training for maintenance personnel, and machine operators on the Ford Total Productive Maintenance program. Write procedures and training manuals for various operations within the three Ford aluminum plants in Windsor. Show less

    • Kendan manufacturing

      Jan 1998 - Jan 1998
      Manufacturing Engineer

      Automation EngineerImplemented new equipment, upgraded technologies such as robotics for existing projects

    • 2004 -2005 DSF Services

      Dec 2001 - Mar 2006
      Owner

      General machining, Metal fabrication & Cad Design. Self EmployedDuties include - Meet with Customers, Asses, and Quote jobs. Design, and present to customers to meet their approvals. Procure required materials and complete through to delivery, installation, and runoff. Cad designs, and prints for check fixtures, and small equipment for local tool shops. All paperwork, bookkeeping, promotional, and general business management functions. 2002 -2004 Shur-Lok Products Windsor Ont. Plant Engineering and Maintenance Department. Department ManagerDuties include - Oversee and organize all aspects of both facilities, and production maintenance department functions, as well as the internal machine shop functions. Assist in machine designs, builds, installations, and runoffs according to Plant specifications, safety, and ISO/QS regulations. Improve current processes to Increase production, reduce cost, and downtime. Facilitate training to operators and supervisors on newly installed or upgraded equipment. New product launch, and in process product improvement procedures, including A.P.Q.P, F.M.E.A, and P.P.A.P. studies. Show less

    • Shur-Lok Products

      Jun 2002 - Jul 2004
      Maintenance Manager

      Oversee and organize all aspects of both facilities, and production maintenance department functions, as well as the internal machine shop functions. Assist in machine designs, builds, installations, and runoffs according to Plant specifications, safety, and ISO/QS regulations. Improve current processes to Increase production, reduce cost, and downtime. Facilitate training to operators and supervisors on newly installed or upgraded equipment. New product launch, and in process product improvement procedures, including A.P.Q.P, F.M.E.A, and P.P.A.P. studies. Show less

    • Schukra of North America

      Sept 2005 - Aug 2008
      Manufacturing Engineer

      Monitor OEE on automated production equipment. Evaluate, implement engineering changes, and continuous improvement procedures to increase overall equipment effectiveness, reduce down time, and scrap rates. Purchase machine parts, and maintenance items. Plant wide continuous improvement projects. Organize, and evaluate production process and preventive maintenance procedures to increase overall equipment effectiveness, and reduce down time, and scrap rates.

    • 2005 - 2008 Schukra of North America

      Sept 2005 - Aug 2008
      Manufacturing Engineer

      Duties include - Monitor OEE on automated production equipment. Evaluate, implement engineering changes, and continuous improvement procedures to increase overall equipment effectiveness, reduce down time, and scrap rates. Purchase machine parts, and maintenance items. Plant wide continuous improvement projects. Organize, and evaluate production process and preventive maintenance procedures to increase overall equipment effectiveness, and reduce down time, and scrap rates.

    • Alberta Oil Sands

      Jan 2008 - Jun 2011
      Millwright

      MillwrightDuties include - Construction and repair of a variety of equipment used in the extraction and refinement processes of the product, such as Boilers, furnaces, heat exchangers, pumps, and upgrading units. New constructions positions include assembly of equipment based on blueprints and engineering assessments. Shutdown work includes teardown of current process equipment as assessment for damage, and required repairs followed by re-assembly and start up.

    • Suntrition

      Nov 2011 - Aug 2017
      Director of Manufacturing Operations

      Duties include – Develop, implement and maintain all operational Standard Operating Procedures as well as ensure Good Manufacturing Practices are followed . Assess process efficiencies and adjust where improvements are required. Participate in all regulatory N.S.F bi-annual Audits and activities. Capitol Purchases such as new equipment or facility expansions for current and upcoming needs based on R.O.I evaluations. Purchase supplies and consumables and maintain proper inventory levels. Equipment commissioning and process development for new Project launches. Supervise maintenance and janitorial Staff for both facility, and equipment maintenance or upgrades. Asses task requirements and assign personnel as required. Attend daily production meeting, and report out on related progress. Plan and oversee all maintenance functions. Manage work order system, and spare part inventory levels. Maintain P.M. schedules and records such as lifting equipment, air flow monitoring for intake and emission equipment. Manage Maintenance budget for equipment, building, and new equipment projects. Lean manufacturing/Continuous improvement, JHSC Certified Management Rep. Show less

    • Millwright Local 1244

      May 2014 - Oct 2018
      Millwright
    • Nemak

      Apr 2015 - Sept 2020
      Industrial Mechanic Millwright

      Weekend Maintenance Support at Windsor Aluminum PlantRepair and rebuild production and facilities equipment. Implement upgrades for process proformance. Duties include: repairs to hydraulic, and pneumatic systems. Welding, troubleshooting, mechanical repairs to a variety of systems including but not limited to conveyors, shakers, ovens, melters, molding machines, robotics, air handling and many others.

    • Crawford Packaging

      Aug 2017 - Apr 2021
      Technical Services Supervisor

      Customer Service and Support for Packaging Equipment

    • Ford Motor Company

      Apr 2021 - now
      Millwright

      Machine Repair, Installation and Production Support.

  • Licenses & Certifications

    • Industrial Electrician [Journeyman]

      Ontario College of Trades
      Sept 2017
    • Industrial Mechanic Millwright [Journeyman]

      Ontario College of Trades
      Feb 2007
    • Six Sigma Black Belt Professional

      Management and Strategy Institute