Sushil Daharwal

Experience

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  ICPA Health Private Limited

  May 2008 - Aug 2009

  Production Officer
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  Ankur Drugs & Pharma Ltd.

  Sept 2009 - Dec 2009

  Production Officer
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  Cipla Ltd.

  Feb 2010 - Oct 2012

  Management Staff

  Section Head

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  Dr. Reddy's Laboratories

  Oct 2012 - Jun 2015

  Sr.executive
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  Alkem Laboratories Ltd.

  Jul 2015 - May 2021

  Deputy Manager

  ACHIEVEMENTS ●About Rs.16.5 Cr. saved (certified by Plant Finance) in PACE Project from Productivity improvement, Energy savings, Over Time reduction, QC skip testing, CAPEX reduction, etc. ●Worked in Operation Excellence (PACE Project) as a team member under the Guidance of McKinsey & Company.●Plant throughput enhanced from 200 Mn to 500 Mn (PACE Project).●Reduction in consumption of coating material based on data of leftover coating solution.●Reduction in consumption of EHG capsule based on data of leftover EHG capsule.●Reduction in consumption of Packing material i.e. Label, Desiccant canister, Glue Gum, BOPP Tape based on rejection data.●Introduction of Rotary sifter (Quadro, Hanningfield) to increase speed of sifting and milling in granulation department.●Evaluation for the batch size increment and completion of task along with change control.●The validity of dry cleaning is increased based on Dirty Equipment Hold Time study.●Type A & Type B cleaning time reduction based on SMED Data in compression. ●Cycle time Reduction in Granulation Process as well as in Pallet Product. ●Productivity enhancement in Compression by taking new validation batches with increased speed Responsibility Handeled:- ● Worked in Tablets Manufacturing and Packing area.● Handling of various QMS activities like Change controls, deviation, etc.● Handling of OOS, OOT.● Good command on preparatory work for Audits. ● Knowledge of SAP (S/4 HANA).● Preparations of Monthly report and Daily report and Overall equipment efficiency report.● Indenting of spare parts, change parts and punches for machines.● Give online Training to Production Officer, senior executive on SOPs and about the system, Personal hygiene, safety & cGMP.● Knowledge of different processes like granulation, compression, coating, and packing.● Preparing Purchase Requisition (PR) and Capital Expenditure Requisition (CER) for spare parts and for the machine. Show less

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  SHILPA MEDICARE LTD

  May 2021 - now

  Production Manager

  Leading OSD-Manufacturing- Oncology ●Handling Manufacturing operation independently. ●Ensuring manufacturing activities shall be carried out in Containment manner. ●Responsible for planning, co-ordination, execution of Manufacturing target within a stipulated period with optimum utilization of manpower, material, utilities, machine and other supporting resources●Develop Document and review standard operating procedures for equipment and processes. ●Oversee Manufacturing department and assure all operations are conducted in accordance with regulatory requirements and expectation. ● Initiates hiring, performance review, and staff development activities to improve technical and management capabilities. ●Facing the External Audit, and ensure compliance and adequate CAPA as per GMP requirement. ●Review and execution of new master BMR for various regulatory Markets. ●Review, approval and closure with adequate impact assessment of Change controls, Deviation Corrective and Preventive Action (CAPA) with effectiveness and Market Complaint.●Monitoring and Review GMP compliance on the shop floor and Perform GAP analysis to identify gaps with respect to GMP practices. ●To ensure the qualification & maintenance of department, process, premises & equipment. ●To ensure that the appropriate validations are done. ●To ensure that the required initial and continuing training of department personnel is carried out and adapted according to need.  Responsible for reviewing of qualification documents, validation protocols and validation reports related to production area. ●Part of Quality and cGMP audit by internal and external agencies and the compliances for same. Show less