lerato makhubela

Lerato makhubela

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location of lerato makhubelaJohannesburg Metropolitan Area
Followers of lerato makhubela910 followers
  • Timeline

  • About me

    Quality Manager - PPG CSV

  • Education

    • S.g mafaesa secondary school

      2007 - 2011
      Science 12

      Activities and Societies: Arts and Culture, soccer I was studying the science stream

    • University of johannesburg

      2015 - 2016
      Bachelor of technology (btech) chemical engineering

      Activities and Societies: CESA(chemical engineering student association), Research and Development Team, Soccer Did a project on the torrefaction of biomass to improve the biomass fuel quality for use in coal fired power stations. I was converting biomass into a torrified state, mimicking the high energy density of coal, doing so in 30 minutes instead of years of petrification in power stations. The greatest significance is of course the benefit of reducing the CO2 emissions through the co-firing by 10% (or 20 Million tons). As the 12th largest emitter of CO2 in the world, this will represent a… Show more Did a project on the torrefaction of biomass to improve the biomass fuel quality for use in coal fired power stations. I was converting biomass into a torrified state, mimicking the high energy density of coal, doing so in 30 minutes instead of years of petrification in power stations. The greatest significance is of course the benefit of reducing the CO2 emissions through the co-firing by 10% (or 20 Million tons). As the 12th largest emitter of CO2 in the world, this will represent a game-changer for South Africa. Show less

  • Experience

    • Unilever

      Jan 2014 - Jan 2014
      Process controller inservice trainee

      measuring and controlling quality during the manufacturing process

    • Ecolab

      Feb 2014 - Feb 2014
      Chemical engineering intern

      co-ordinated the testing of products to uncover defects and reporting to management who make the decision to allow or deny product release. I was making sure that the processes and procedures designed to ensure that the results of laboratory analysis are consistent, comparable, accurate and within specified limits of precision.

    • Mintek

      Apr 2014 - Mar 2015
      Engineering trainee, pyrometallurgy

      Provided service testwork in laboratory (even on clients’ sites), process development and optimization, consulting and innovative products to mining and industrial clients.Did the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals. Carried out high-temperature research and process development in the following fields:-DC arc furnace smelting -Pretreatment, prereduction, fluidized-bed technology -Condensation -Process design and simulation -Metallurgical waste treatment -Base metals -Light and refractory metals -ferro-alloys -Precious-metals concentrate smeltingAchievements:*Did a preliminary experimental study in an attempt to prepare activated carbon from two agricultural wastes. The ultimate aim was to explore the potential expansion of the Mintek’s Minfurn technology into the water treatment and chemical industries, whereby virgin and spent carbon can be processed in the Minfurn.*Carried out a preliminary testwork on the production of pigment grade titanium dioxide from titanium carbide prepared from ilmenite and titania slag. The process aimed at eliminating certain drawbacks of the chloride (Kroll) process, and may avoid the smelting of ilmenite.*Helped in developing a cyclone-based process for the melting and/or reduction/partial reduction of particulate ores and concentrates as a means of minimizing metallurgical wastes, as well as optimizing of the overall energy consumption. Show less

    • Henkel

      Jan 2017 - Oct 2019

      Duties include:-Ensuring that a quality management system is established, implemented and maintained in accordance with IATF 16 949 and ISO 9001 standards and requirements.- Ensure establishment and maintenance of Company scorecard for measuring targets and objectives.- Handling the chemical process control of the Ford Main line Phosphate facility driving it to function within the prescribed specifications to ensure that the chemical integrity and quality of the process is maintained.- Ensuring that all documents (Control plans, Reaction plans, Work Instructions, SPC charts etc) for all the consignment material processes are written up, updated on a regular basis, filed and distributed to the responsible operators.- Rewrite control plans in the Ford generic format and update reaction plans.- Utilize solving techniques such as Design Of Experiments (DOE), Statistical Process Control (SPC), Failure Mode and Effects Analysis(FMEA), Production part approval process (PPAP) to solve technical problems in the plant.• Facilitating the phosphate and chassis plant to ensure process efficiencies e.g. material usage optimization, assets utilization, breakdown and downtime control optimization.Dealing with local and foreign suppliers in placing and following up orders, processing orders, reporting on order status, resolving payment discrepancies, follow up on outstanding accounts, assisting with the logistics of deliveries of supplies, compiling all relevant freight documentation and invoicing.-Manage short-term supply/demand disruptions and lead collaboration with customer service, manufacturing, logistics, transportation, third-party service providers and business partners to meet business obligations -Proactively communicate, solve and respond with customer service, supply chain planner, marketing/commercial and supply chain operations regarding issues with product availability when service level will be affected Show less -I was working closely with polymers, cross-linking agents, rheology, flow and structuring additives, reaction accelerators or inhibitors, light protection agents, pigments, and effect agents to develop coatings of high strength that are used in the automotive industry.- Working on metal treatment processes such as phosphating, other conversion coatings, acid and alkaline cleaners, de-rusters and temporary protective coatings. - Technically helped in the management of development projects according to the new product development process from feasibility to scale up and customer trials at various OEMs such as automotive and BEVCAN. With regards to automotive OEMs such as BMW, TOYOTA, FORD, MERCEDES BENZ just to name a few mostly we supply plastisol sealers used in the paintshop and Metal pre-treatment products (i.e. Phosphate treatment operation).- Collaborated with engineering and operations functions to specify and select new processes and/or equipment necessary to manufacturing new products. This responsibility included developing process specifications and capital justification.- Assisted in the resolution of customer incidents (internal & external) and provided technical customer support for their requests.- Supervised the production of products to ensure the most effective mix methods are used and promoted repeatability of operations.- Assessed and mitigated risks by handling all permanent and temporary changes according to the relevant change control procedures.- Conducted quality inspection tests such as corrosion test, slump, rheology and issued the certificate of analysis when necessary.- Encouraged a culture of continuous improvement in Safety, Quality and Environmental aspects.-Develop, revise and document manufacturing processes to meet cost, qualtiy, scrap, labor and safety goals. Show less

      • Process Engineer (Quality and Online systems based at Ford Motor Company Of Southern Africa)

        Jan 2018 - Oct 2019
      • Process Development and Technical Customer Service (PDTCS)

        Jan 2017 - Jan 2018
    • Eki̇noks ki̇mya san. paz. ti̇c. ltd şti̇

      Oct 2019 - Sept 2021
      • Key Account Manager - Ford chassis

        Jan 2021 - Sept 2021
      • Process Engineer Supervisor (Ford Motor Company Chassis Plant - Phosphate and Ecoat systems)

        Oct 2019 - Dec 2020
    • Ppg

      Oct 2021 - now
      Quality manager - ppg csv
  • Licenses & Certifications

    • Safe handling of chlorine

  • Honors & Awards

    • Awarded to lerato makhubela
      Champion for Quality – Influencer category Ease.io Apr 2025 Recognized by Ease.io's global Champions for Quality Awards for making a significant impact on continuous improvement and operational excellence.
    • Awarded to lerato makhubela
      Overall top performer Gauteng west district 12 Nov 2011
  • Volunteer Experience

    • Tutoring

      Issued by Township high Schools on Jan 2011
      Township high SchoolsAssociated with lerato makhubela
    • Volunteer

      Issued by Ethembeni children's home on Jan 2013
      Ethembeni children's homeAssociated with lerato makhubela