Karthic Chinnaiah

Experience

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  Troika Learning Solutions

  Jul 2015 - Sept 2017

  Jr Lean Consultant
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  Ariston hi tech Engineering

  Dec 2017 - Jan 2020

  Lean Consultant
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  Sai Life Sciences Ltd

  Jan 2020 - May 2022

  Key Achievements -* Changeover cleaning time reduction from baseline of avg. 95 hours to 45 hours for nearly 30+ equipments through Value stream mapping, Value maximization and NVA analysis* Batch Cycle time reduction of 30-40% for 13 key products with Tracking mechanism and Delay Analysis with best action plan implementation.* Waiting time reduction of equipments from the baseline of avg. 85 hours to 4 hours through streamlining, daily monitoring and better forecasting plan.* Developed and launched Lean audits to uplift 5S,Visual management, Lean cultural transformation and performance in line with World Class Manufacturing.* KPIs improvements through daily management around 30% from baseline with attributes analysis.* Successfully developed and launched Skill development framework through skill matrix to train employees in lean manufacturing.. Show less

  • Assistant Manager - Operational Excellence

    Oct 2021 - May 2022

  • Senior Executive - Operational Excellence

    Jan 2020 - Sept 2021
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  Jubilant Pharmova Limited

  Jun 2022 - now

  1) Driving Productivity enhancement, Yield improvement, process optimization, Quality improvement and cost saving initiatives throughout the site2) Driving business KPI OTIF and Overall Plant Effectiveness(OPE) improvement3) Debottlenecking critical operations with Lean Methodology4) Strategy deployment to achieve business alignment5) Conducting Value Stream Mapping to identify Key opportunities to eliminate NVAs and maximize value6)Leading daily management meeting and monitoring KPIs to improve Productivity, Quality, Delivery, Cost, Moral, Delivery and safety to bring the continuous improvement culture.7) Dashboard creation for KPI improvements8) Data Analytics and Statistical evaluationKey achievements:1) Recipient of "Exemplary Contributor of the Year - FY24" in Annual Chairman's Award for Saving 6cr + through different excellence initiatives2) Recipient of four " Extramiler of the year - FY24" award for four key improvement project having the saving of 4+Cr in Annual chairman's award.3) QCFI Silver award for Debottlenecking through line balancing of key product in FY23 and Gold award for Yield improvement in FY24 4) Xtramiler of the year award for Process optimization and Yield improvement through DMAIC approach for key product in Annual chairman award -FY234) Star of the Month award for Capacity Enhancement of Key product through Lean methodology (40% improvement & Annual savings of 7.2 Cr)5) MDT award for Dispatch process simplification through NVA reduction 6) MDT award for Value maximization in recovered solvent analysis7) MDT award for Quality and Yield improvement for Key product through DMAIC approach (15% improvement and savings of 2.2 cr)8) MDT award for Reprocess reduction from 50% to 0% through DOE approach9) Developed framework and launched rolling trophy with KPI metrics performance calculation10) Developed and Launched 10+ advanced excel dashboards Show less

  • Deputy manager - Business Excellence & Six Sigma

    Feb 2025 - now

  • Assistant Manager - Business Excellence & Six Sigma

    Jun 2022 - Feb 2025