Naresh Vijayan

Experience

• 

  MICANS INFOTECH PVT

  Aug 2010 - Dec 2011

  Trainee Engineer

  Supports:- Provided training on CAD software to students and professionals.- Conducted reverse engineering.- Performed design and drafting.- Offered 3D modeling and drafting services to industries and colleges.- Supported engineering projects for college students.

• 

  Emerson Industrial Automation Electric Power

  Dec 2011 - Sept 2015

  Mechanical Design Engineer

  3D Modeling, Drawing & BOM Creation (AutoCAD, CREO, Oracle):- Developed customer drawings for terminal boxes, outlines, and rotor arrangements.- Implemented mass drawing changes.- Created concepts.- Produced manufacturing part drawings (sheet metal, fabrication, casting, assembly).- Generated IGES/STEP files.- Converted 2D drawings to 3D models.- Created layout and exploded view drawings.- Converted designs from fabrication to casting and vice versa.- Conducted drawing quality checks.Calculation & Analysis:- Performed casting calculations based on ISO requirements.- Conducted shaft critical speed and engineering validation using the RM09 tool.- Calculated torsional data, includes moment of inertia and center of gravity.- Conducted tolerance and gap analysis (using Excel and manual methods).ECO Processing:- Created and documented ECOs for new project releases.- Studied all ECOs received from France and documented them for release in the US. Show less

• 

  Nidec India

  Oct 2015 - Dec 2024

  Project Management:-Implemented 2 NPI projects & produced 1 NPD machine.-Completed 57 special orders.Design & Documentation:-Created & reviewed engineering drawings for GD&T, tolerancing, stack up, manufacturability, & assembly using CREO, AutoCAD, & manual/Excel calculations-Developed, reviewed & certified BOM-Coordinated with CFD & FEA teams for engineering validation-Conducted design reviews & ensured compliance with technical spec-Created & reviewed technical spec-Supported certification team for UL & IRS approvalsChange Management:-Managed a business segment, providing decisions on "Design Change Request" & "Deviation Request" from CFTInternal & External Collaboration:-Attended daily "TOP 30 Meetings" with CFT to discuss and mitigate production issues.-Participated in monthly SLI meetings to report root causes and actions for engineering issues causing delays.-Attended QRQC meetings to address customer complaints.-Conducted design change implementation meetings.-Led GATE Phase meetings with CFT.-Conducted material planning meetings with procurement.-Conducted qualification planning meetings with manufacturing.-Visited suppliers for instructions, deviations, design changes, and feedback.-Visited customer sites and attended meetings for special projects and new products.CAD & PLM Administrator - India:-Conducted ARAS migration testing from an end-user perspective.-Tested and documented procedures for CREO and PLM connector installation.-Collaborated with the technical team to resolve site issues and close tickets.-Served as the single point of contact for ARAS issues and development in India.-Trained new users.Major Cost Reduction:-Projected savings of ₹55 lakhs / annum in new part design.-Achieved savings of ₹15 lakhs / annum in one NPD project.-Achieved savings of ₹78 lakhs / annum in one NPI project. Show less

  • Deputy Manager

    Apr 2024 - Dec 2024

  • Assistant Manager

    Jun 2021 - Mar 2024

  • Senior Mechanical Design Engineer

    Oct 2015 - May 2021