GANESAN K

Experience

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  GB Engineering Private Limited - India

  May 2011 - Oct 2014

  QC Engineer

  • Interpretation of GAD Isometric drawings.• Review/Validate and approve and contractor’s quality documents such as Welding procedure specification, PQR, Inspection Test Plans, Material Test Certificate, Instrument Calibration Certificates.• Witness of welder performance qualification, and approval. • Performing stage wise inspection of fabrication and erection for Pressure Vessel.• Co-ordinate with the client in all technically related issues and resolve The Quality / technical issues by coordinating with the Concerned Disciplines.• Co-ordinate with the NDT third party Examination & testing agencies for the relevant testing and examination as to comply with the Requirements of client. • Surveillance inspection of welding activities, welder verification, welding consumable verification, welding equipment’s.• Coordinate with construction and engineering team for final verification, issuing and closing of punch items after completion of fabrication prior to testing.• Participating in weekly kick-off quality meting to resolve quality related issue.• Reporting quality deviation and Non-conformance to superiors.• Prepare and generate weekly/monthly progress reports and welder performance report (repair rate).• Preparing NDE and weld summary of test package and compiles all quality related document for getting test clearance.• Witnessing of hydro test, visual test, pneumatic test and service test.• Witnessing of cleaning, flushing, and drying of piping system after testing prior to Tie-in.• Coordinate with company/client for final mechanical completion walk down. Show less

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  China Petroleum Engineering & Construction Corporation (CPECC)

  Oct 2014 - Jan 2018

  QC Engineer

  • STAR OIL- Field surface facilities-1, SUDAN, Parasaya • PETRO ENERGY- Field surface facilities-5, SUDAN, Baleela • GNBOC-Field surface facilities-6, SUDAN, Neem • NILE-PETROLEUM- De-bottle necking project, SOUTH SUDAN, Paloch• Fabrication of above ground pipe lines.• Fabrication and erection of oil gathering many folds (OGM).• Performing Tie-in joints to Christmas tree and OGM of pipe lines.• Conducting survey for Right of Way (ROW) before pipe laying.• Conducting all stage inspection for cross country pipe lines.• Conducting holiday test for all joints.• Witness of pigging and flushing for all cross country pipe lines and trunk lines.• Conducting hydro test for the entire pipe line (above ground and underground) based on the project specification.• Co-ordinate with the client in all technically related issues and resolve The Quality / technical issues by coordinating with the Concerned Disciplines.• Performing Pre-Commissioning for the entire pipe line. • Participating weekly review meeting to comply quality issue. Show less

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  IOSS LLC

  Jun 2018 - Jan 2019

  QC Engineer

  ORPIC-LIWA Plastic Industries Complex (LPIC) EPC 3 NGL Extraction Project, FAHUD • Incoming material inspection as per Purchase order requirement based on project specification.• Interpretation of Plan Drawing, GAD• Checking the foundation level and slope before annular and bottom plate fit up.• Performing stage inspection like fit up (peaking and banding for shell to shell), weld visual, DPT.• Performing Diesel chalk test for last shell connection to annular plate.• Witnessing Vacuum box test for entire bottom plate lap joint.• Visual inspection of Wind Girder, Fire water sprinkler, Spiral staircase, Sump, Clean out door, Shell manhole, Roof manhole, Goose neck with mesh.• Performing hydro test for the entire tank.• Performing settlement test during and after hydro test.• Preparing final quality dossier. Show less

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  MOSS Engineering Private Limited

  Mar 2019 - Dec 2019

  QC Engineer

  CPCL- BS-VI Auto Fuel Project, MANALI REFINERY, CHENNAI • Incoming material inspection as per QAP and Purchase order requirement for project materials.• Performing stage inspection of pre-assembled pipe rack based on fabrication drawing.• Verification of H frame- column verticality, diagonal, level, length and interconnecting bracing.• Surveillance inspection of welding activities, welder verification, welding consumable verification, welding equipment’s.• Verification of connection details with project specification.• Blasting and painting inspection of entire structural assembly.• Monitoring weighing activity of structural assembly Show less

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  L&T Hydrocarbon Engineering Limited

  Jan 2020 - Mar 2024

  QC Engineer

  HPCL- Residue Up-Gradation Facility (RUF)-VRMP Project, Visakhapatnam Air product- Air separation unit (ASU), Algeria Air product- Air separation unit (ASU), USA ONGC- 98/2 Offshore Platforms & Modules Fabrication (SURF), Visakhapatnam • Thorough understanding of ASME, ASTM, API and other standards. • Comprehensive exposure to ISO 9001 System, procedure and its application in multinational organizational environment and culture. • Quality control checks/inspection of critical Piping & structure at various construction stages. • Conversant with Welding techniques/process and the qualification of welding Procedure and performance of welders’ compliance to ASME code requirements. • Exposure to Application and evaluation of Destructive testing methods/techniques. • Lead a team of Quality Control Engineers – mentoring, monitoring and periodic training based on case studies and lessons learnt. • Conducting detailed quality assessments to determine capability and ability to adhere with project specification requirements of suppliers/ contractors/ subcontractors/ TPIs/ NDT Service providers/Destructive testing laboratories etc. • Review and approval of project specific Inspection and Test Plans, procedures, WPS/PQR & WPQ qualifications submitted by vendor. • Verify materials (MTRs, alloy material identification, statutory certifications etc.), survey manufacturing operations (forming, welding, processing, dimensional, finishes, etc.) and witness non-destructive testing, destructive tests, and validate results for compliance to specifications. • Issuing surveillance /evaluation reports documenting surveillance activities. • Preparing final quality dossier. • Preparation of module acceptance report compiling of documents such as master punch list and supporting documents for releasing IRN Show less

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  L&T Heavy Engineering

  Mar 2024 - now

  Quality Control Manager