Orhan Karabulut

Orhan Karabulut

Mechanical Engineering Intern

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location of Orhan KarabulutManisa, Türkiye

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  • Timeline

  • About me

    R&D Manager

  • Education

    • Churchill House School of English Language / England

      -
    • İzmir Yüksek Teknoloji Enstitüsü

      2021 - 2024
      Master of Science - MS Materials Science and Engineering

      Production and Characterization of Composite-Based Friction Materials for Safety Clutches in Aviation Applications.

    • Yıldız Teknik Üniversitesi

      2010 - 2015
      Bachelor's degree Mechanical Engineering
  • Experience

    • SARIGÖZOĞLU A.Ş.

      Jul 2014 - Sept 2014
      Mechanical Engineering Intern
    • TCI - Turkish Cabin Interior Inc.

      Jan 2015 - May 2015
      System Design Engineer

      Galley systems of Airbus and Boeing; verifying the design and to design the Mock-up and drawing the composite mock -up with CATIA V5. To 3D and 2D design of cooling system of galleys. Preparing the correction request form and providing its implementation.

    • Vestel

      Dec 2016 - May 2018
      R&D Laboratory Engineer at Cooking Factory

      To manage the projects for new designed gas products and performs the laboratory test according to the relevant standarts (EN 30 -1 -1:2013/EN 30-2-1 /EN 30-1-4/EN 437).To lead to projects as a R&D department with mechanical design team. Preparing documents according to instructions of relevant standarts and new directives for the gas team.Controlling and approving the production index (product tree) mainly using SAP program.To prepare 'Single Point' documents for the employees in the production lines about new designs and component and to demonstrate how they should mount the components inside the products property. To control the labels and User manuals of OEM customers.To guide the customers about gas types, connections and new designs according to relevant standarts.To solve the problems which are coming from bother inside and outside fields and end-users; to change the products specifications according to the customers demands.Researching the new suppliers and to make optimizations by taking into considerations of both economical and technical benefits.To prepare and control technical drawings of new components which are coming from the sub-subliers by using AUTOCAD program. To inform other departmans in case of certifications; regulations or standarts changes about gas products.To regulate the general rules of laboratory according to İSO-17025 laboratory and standarts and control the calibration certifications of all equipments inside the laboratuary.To purchase and control the gas tubes. Show less

    • ZF Group

      May 2018 - Feb 2020
      Research Development Test Engineer

      To conduct engineering tests until starting mass production of new products planned and designed to be made under the guidance of supervisor in cooperation with licensor if any. While carrying out this task, responsible for fulfilling the duty in required quality , efficiently and ensuring savings.To plan and coordinate actions related to testing and reporting prepared samples according to specifications.To carry out maintenance of test equipments in R&D Department, to have required apparatus made and provide their proper uses.To plan and coordinate R&D workshop actions.To response to domestic and foreign demands, technical problems.To prepare seminar about technical matters and to train.To carry out other tasks related to work given by the supervisor.To compile information under its responsibility, to issue and publish reports.To be in contact with Logistic, Quality, Purchasing, Sales, CoC Proses, R&D Center Departments.To work in accordance with requirements of OHSAS and environment management system standards, ensure sustainability and give feedback for improvements if needed.To carry out environmental activity related to its department.To carry out the tests, which are durability, fatigue, friction and characterization tests belong to the shock absorber and its springs, knuckle, jounce bumper, stabbar bracket. And also carrying out foaming test of shock absorber.To use PID controller to provide the best test condition using MTS test device.To do tension and compression tests belong to the shock absorber and its some parts using Zwick test device.To enable the hydraulic and electro mechanic test systems. Show less

    • Dönmez Debriyaj Sanayi ve Ticaret AŞ

      Feb 2020 - now

      To take responsibility of R&D center activities.To make data entry to the R&D center's portal known as AGTM according to the R&D incentive law number of 5746.To make an annual action report of R&D center according to the R&D incentive law number of 5746.To make some incentives of TUBİTAK, Ministry of Economy and KOSGEB in the company.To make monthly timekeeping of the personel working in the R&D center.To manage the molding room blue collar worker.To arrange the blue collar worker's weekly work schedule.To make a project list.To lead the die maintenance process (TPM).To make a purchasing list for parts belonging to the tools and dies.To make a heat treatment list of some mold parts.To have the some molds coming from mass production reworked them.To prepare the education list of blue and white collar workers.To have devices as wire erosion, milling, lathe, surface grinding, roller grinding etc. placed in the molding Room maintened.To establish the testing laboratory from the scratch.To prepare the layout belonging to the new laboratory area.To set up the system which test requests and requirements are made to the testing team by employees working out of testing team in R&D Department. To have test equipments and required apparatus maintened in laboratory. To have good level of pneumatics information to provide the control the tests belonging to the clutch systems.To lead and check the 2D, 3D datas belonging to the products by using Autocad and Siemens NX.To have Project Management Professional (PMP) education and its applications.To have experienced in ISO 9001, IATF 16949, ISO 14001 standards.To lead FMEA, PPAP, Control Plans, PSW and APQP tools.To participate MSA, SPC , Root Cause Analysis, 8D and Fishbone methods.To be an Account Executive for OEM customers on behalf of the company.To lead Ford Q1 certification's process and provide the using of Digital FMEA methods. Show less To make responsibility of R&D center activities.To make data entry to the R&D center's portal known as AGTM according to the R&D incentive law number of 5746.To make an annual action report of R&D center according to the R&D incentive law number of 5746.To make some incentives of TUBİTAK, Ministry of Economy and so on.To make monthly timekeeping of the personel working in the R&D center.To manage the molding room blue collar worker.To arrange the blue collar worker's weekly work schedule.To make a project list.To make a purchasing list for parts belonging to the tools and dies.To make a heat treatment list of some mold parts.To have the some molds coming from mass production reworked them.To prepare the education list of blue and white collar workers.To have devices as wire erosion, milling, lathe, surface grinding, roller grinding etc. placed in the molding Room maintened.To establish the testing laboratory from the scratch.To prepare the layout belonging to the new laboratory area.To set up the system which test requests and requirements are made to the testing team by employees working out of testing team in R&D Department. To have test equipments and required apparatus maintened in laboratory. To have good kevel of pneumatics information to provide the control the tests belonging to the clutch systems. Show less

      • R&D Manager

        Mar 2022 - now
      • Mold Manufacturing and Test Validation Chief

        Sept 2021 - May 2022
      • Research Development Test and Validation Chief

        Apr 2021 - Sept 2021
      • Research Development Test and Validation Engineer

        Feb 2020 - Apr 2021
  • Licenses & Certifications

    • IATF 16949

      URS (United Registrar of Systems Ltd)
      Nov 2021
    • YÖKDİL

      Ölçme, Seçme ve Yerleştirme Merkezi (ÖSYM)
      Apr 2021
    • Catia

      Üçüncü Binyıl Eğitim Danışmanlık
    • Ansys

      Üçüncü Binyıl Eğitim Danışmanlık
    • PMP

      İzmir Yüksek Teknoloji Enstitüsü
      May 2021
    • IELTS

      IDP Education Ltd
      Aug 2019
    • PPAP

      URS Certification Limited
      Dec 2021
    • APQP

      URS Certification Limited
      Dec 2021
    • FMEA

      URS Certification Limited
      Dec 2021
    • Fluent

      Üçüncü Binyıl Eğitim Danışmanlık