Roopesh Kaimal

Experience

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  Freelance (Self employed)

  Jun 2013 - Aug 2016

  Freelance

  Freelancing works mainly on 1) CAD design and development2) Drafting works3) CFD Thermal management4) CFD flow analysis5) CFD Multiphase analysis5) CFD FEA FSI6) FEA Structural thermal7) FEA Vibration8) Engineering Consultation and Root Cause Analysis

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  Dimension Design Analysis

  Aug 2016 - Apr 2017

  Design Engineer

  - Conduct comprehensive research to evaluate the feasibility, design, operation, and performance of given system- Strategically plan and manage HVAC, Powertrain and Aerothermal projects by preparing detailed material, cost, and timing estimates, along with reports and design specifications for fluid systems.- Engage in site visits to collaboratively address engineering challenges and propose effective solutions for clients.- Utilize CFD, FEA, and 3D modeling to draft innovative solutions for engineering challenges, leveraging both commercial numerical tools and custom-built codes.- Facilitate in-house and on-site seminars, workshops, and training programs to enhance the knowledge and skills of engineers, academicians, and students.- Coordinate with other startups to ensure the timely implementation of projects and deliverables that involve construction. Show less

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  Skill-Lync

  Sept 2016 - Sept 2017

  Instructor

  - Crafting dynamic and detailed technical syllabi and project outlines that captivate marketing efforts- Developing engaging and insightful technical content for cutting-edge Engineering Software Training- Producing polished Pre-Recorded Lecture sessions that inspire and educate- Designing innovative projects and mini-projects that spark curiosity and drive exploration- Providing exceptional technical assistance with both Pre-Sales and Post-Sales support to elevate our customer experience- Collaborating energetically with the marketing and sales teams to create a powerful synergy! Show less

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  Government Engineering College, Thrissur

  Apr 2017 - Jun 2018

  CFD Project Assistant

  - Perform numerical analysis of water hammer effects in long-distance fluid transmission pipes using Ansys Fluent and Mechanical (FSI).- Test and monitor configurations under various input conditions to gather insights on fluid mechanics.- Acquire and validate experimental tools for comparing results with numerical data.- Collaborate with the Fluid Control Research Institute (FCRI) for testing and validation; to enhance research outcomes.- Identify and calibrate hydraulic sensors and equipment to strengthen experimental setups.- Develop SOR, Validate Quotations and Tenders while engaging with government organizations like GOK, GOI, DST, and KSCSTE. Show less

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  ALTEN India

  Jun 2018 - Dec 2019

  CAE Engineer

  **Working for Fiat Chrysler** **CFD Aerothermal Scorecard Management**: Overseeing scorecard for NAFTA, EMEA and APAC focusing on critical load cases: - External aerodynamics: drag prediction, mirror aero, wing aero, underhood and underbody aero - Methodology development: Rear, Side and Sensor soiling - Front-end flow and underhood cooling assessments - Thermal analysis for underhood, underbody, exhaust and rear fascia - Internal Flow studies: ACT/ROA; Exhaust, Manifold analysis - Snow ingestion & Waterfoding analysis - Brake cooling studies - Battery thermal management assessments - Electric motor cooling analysis - HVAC cowl water management; Cabin cooling and heating, Defrost Demist Simulations**Methods Development**: Contributing to the development of new methodologies and load cases focused on process improvement and validation (PIV). Show less

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  FCA Fiat Chrysler Automobiles

  Jan 2020 - May 2022

  Senior Engineer CFD

  **Leadership**: Leading a collaborative team of engineers specializing in Vehicle Thermal Management. **Training**: Onboarding and training new engineers, ensuring familiarity with standard operating procedures (SOPs). **Communication**: Serving as the single point of contact (SPOC) for project communications among various teams: - 1D CAE - HVAC/Climate control - Powertrain - BIW & Trims - Testing and Validation - Benchmarking and Attributes **Team Development**: Organizing team-building activities to promote morale and collaboration within and between teams. **CFD Aerothermal Scorecard Management**: Overseeing scorecard for NAFTA, EMEA and APAC focusing on critical load cases **Methods Development**: Contributing to the development of new methodologies and load cases focused on process improvement and validation (PIV).**Automation/Scripting**: Engaging in automation and scripting for software processes using Python, Java, and C on Linux and Windows operating systems. Show less

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  Mahindra Group

  Jun 2022 - now

  Lead Engineer - Thermal-HVAC

  **Leadership**: Managing Cross Functional Teams (CFT) to Integrate Thermal-HVAC-Powertrain Management system for project requirements**Collaboration**: Collaborating with aggregates and stake holders to meet project deadline and system integration**Performance**: Validate and verify DVP/DFMEA/PFMEA to ensure functionalities of Thermal-HVAC-Powertrain Integration**Initiation**: Coordinate Technical Cost Reduction (TCR) / On-Road Closure Reports (ORC) for successful Thermal-HVAC-Powertrain performance and passenger comfort. **Communication**: Serving as the single point of contact (SPOC) for project communications among various teams: - CAE - HVAC/Climate control - Powertrain - BIW & Trims - Testing and Validation - Benchmarking and Attributes **Team Development**: Organizing team-building activities to promote morale and collaboration within and between teams. **Aerothermal Scorecard Management**: Overseeing scorecard for NAFTA, EMEA and APAC focusing on critical load cases**Financial Management**: Manage PR/PO and Overview Invoices for in-house and off-site ESP (Engineering Service Provider) Show less

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  SAEINDIA

  Aug 2022 - now

  Static Evaluation Judge

  Judging and Menotring students on building ATV for Baja SAE India competition

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  Saintgits College of Engineering (Autonomous)

  Nov 2023 - Oct 2024

  Education Mentor

  Mentoring students for industry readiness, career guidance