Rameshwar Mathapati

Experience

• 

  Rashtriya Chemicals & Fertilizers Limited

  Dec 2018 - Dec 2018

  Intern
• 

  Excel Industries Ltd.

  May 2019 - May 2019

  Intern
• 

  Praj Industries

  Sept 2021 - Oct 2022

  Process Commissioning Engineer

  • Fully Commissioning of Key Plant Components:Led the full commissioning of Fermentation, Multi Pressure Distillation, RSW Evaporation, and Dryer units, ensuring their optimal performance and functionality• Installation and Piping Compliance:Oversaw the installation of equipment and piping systems, ensuring strict adherence to Process and Instrumentation Diagrams (P&ID).• Pre-Commissioning Checklist:Developed comprehensive checklists for pre-commissioning and commissioning activities, ensuring thorough and systematic evaluation of plant readiness.• Pre-Commissioning Activities:Executed pre-commissioning activities including line flushing, hydro tests, and vacuum tests, guaranteeing equipment integrity and safety standards.• Client Team Preparation:Prepared the client team for the plant startup phase, emphasizing adherence to standard operational parameters during commissioning.• Commissioning and Troubleshooting:Successfully conducted plant commissioning activities, addressing and resolving any issues that arose during the process.• Process Quality and Capacity Parameters:Achieved and exceeded process quality and capacity parameters, optimizing plant efficiency and productivity.• Project Issue Database:Maintained a comprehensive database of project issues encountered during operation, enabling data-driven solutions and future improvements.• Client Handover:Effectively managed the final handover of the plant to the client, ensuring a smooth transition to operational management. Show less

• 

  Mega Engineering

  Nov 2022 - Apr 2024

  Process | Proposal Engineer

   Process Design and Development: Orchestrated equipment sizing optimization and determined optimal structural placements, producing detailed pump datasheets and bought equipment process data sheets, resulting in 15% cost savings and improved equipment performance. Executed comprehensive heat and mass balance studies, conducted precise line size calculations, and implemented relevant piping codes and standards resulting in 20% reduction in energy consumption and enhanced operational efficiency. Proposal Making: Developed comprehensive ethanol production proposals by conducting diverse feedstock analyses, performing fundamental mass balance and power calculations, and determining plant space requirements. Delivered feasibility reports and SLP (Strategic Level Planning) for market penetration, emphasizing steam optimization strategies to enhance efficiency and sustainability. Expert in estimation: Created detailed inquiry data sheets, requested quotes from suppliers, and organized the compilation of quotations Technical Expertise: Utilize advanced Simulation Software such as Aspen Plus and Aspen HYSYS, alongside Drawing software like AUTOCAD 3D, to create intricate models of chemical processes. Refine and develop process models through simulations to attain specific operational objectives.  Collaboration and Documentation: Collaborate with diverse teams to incorporate simulation results into the comprehensive design. Create detailed reports and documentation outlining simulation findings and suggested design adjustments. Show less