Azri Zainul

Azri Zainul

Mechanical Designer

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location of Azri ZainulBayan Lepas, Penang, Malaysia

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  • Timeline

  • About me

    Former Staff Mechanical Design Engineer at Sony Electronics

  • Education

    • FRIS Engineering Institute

      2001 - 2003
      Diploma in Mechatronics and Robotics Engineering

      Mechatronics and Robotics Engineering

    • Informatics Education Ltd.

      2002 - 2002
      Certificate in Autodesk Mechanical Desktop

      Mechanical Computer Aided Design (MCAD)

    • Society Of Technical Analysts Limited

      2021 - 2021
      STA Diploma in Technical Analysis

      Certified Technical Analyst

  • Experience

    • Tujuh Engineering

      Nov 2003 - Dec 2004
      Mechanical Designer

      • Developed detailed mechanical design for BOSCH / SKIL Power Tools products from concept to prototype.• Designed and developed mock up prototype for B|Braun Medical Device.• Conducted initial study and design for Automotive Lighting Malaysia parts.• Involved in prototype development and collaboration with SIRIM CAD/CAM Division.• Developed various 3D parts for Technical Training E-Book Project.• Collaborated with other design counterparts such as IDEO Design and various German-based design company for BOSCH products. Show less

    • Collabtechasia

      Feb 2005 - Jun 2006
      Application Engineer

      • Certified reseller, technical support and training center for PTC products.• Provided online and onsite technical support, software installation, product introduction and training for customers throughout Peninsular Malaysia.• Handled design projects assigned by customers such as parts realization in 3D from 2D drawing, 3D animation of assembly products and photo rendering.• Provided user familiarization support and close follow up with customers regarding software and technical issues.• Conducted and organized training for following modules:Pro|ENGINEER Basic/Advance Part ModellingPro|EINGINEER Sheetmetal DesignPro|ENGINEER Surface DesignPro|ENGINEER Advance Assembly & Expert Framework Extension Show less

    • Sony Electronics

      Jun 2006 - Aug 2020

      • Leading/Co-leading a team of mechanical design engineers for Home Audio category products.• Plan and manage team activities and schedule which includes design concept plan, detailed design period, high completeness functional prototyping and design events.• Develop and coach young design engineers with design know how, MCAD skills, standards and process.• Involved as one of the key players in upstream activities in Department and Division level for Product Development which includes Project Planning, Design Concept and the execution of project with high consideration for effective manufacturing process, costs, quality and scheduling.• Managing cost, parts list, BOM, drawings and modifications.• Managing engineering changes in manufacturing, design quality issues, molding partners and parts quality.• Ownership in and managing special projects such as plastic part molding cycle time reduction and other cost effective saving projects. Refer below information for my recent cost reduction project achievement.• Creation of appearance and cosmetic parts with complex surfacing design and managing the design block.• Design and manage product with interesting lighting features which includes the study of lighting simulations, lenses, indicators, light guides and diffusers.• Design and manage product with water splashed features which includes the study of water flows, detailed design of fully sealed compartments to prevent water flows and water splash evaluations.• Certified SONY Global Surface Quality Inspector.• Occasional travels to Japan, China and South Korea for new model studies, discussion and tooling test/check. Show less • Handled and managed detailed plastics part design with secondary process such as paint and printing.• Conducted and managed evaluation such as drop/impact test, dust test and part strength test.• Decided and judged plastic parts molding defects and set a limit of acceptance and rejection.• Generated technical 2D drawing with specific tolerance based on requirement and manufacturing limits.• Given the trust by top management to lead new model in 2013 and 2014 (my first leadership role in SONY)• Occasionally stationed at overseas plant (China) to follow up on manufacturing, design issues and smooth new model introduction.• Occasionally travelled to Japan, China and South Korea for new model studies, discussion and tooling test/check. Show less • The first to introduce and fully use Pro|ENGINEER Sheet Metal module in sheet metal part design.• Handled the mechanical design of internal blocks for Home Audio products which consist of sheet metal parts and aluminium extrusion heat sink parts.• Handled the mechanical design of PWB and collaboration with Electrical Design Team on PWB component placement.• Ensured the internal block design met safety requirements such as UL, PSB and SONY Safety Requirement.• Ensured the internal block was strong enough to withstand the drop and impact test through its solid mechanical construction and strength of sheet metal part. Show less

      • Staff Mechanical Design Engineer / Asst. Design Manager

        May 2019 - Aug 2020
      • Sr. Mechanical Design Engineer 1

        May 2012 - Aug 2020
      • Sr. Mechanical Design Engineer 2

        May 2008 - May 2012
      • Mechanical Design Engineer

        Jun 2006 - May 2008
    • FRIS Engineering Institute

      Oct 2009 - Nov 2010
      Computer Aided Design Tutor

      • Trained Diploma program students in MCAD skills using Solidworks 08.• Conducted quizzes, final term tests and grading for the students.

    • Bosch Power Tools

      Jun 2021 - Aug 2022
      Staff Engineer

      • Mechanical representative in Thermal Power Tools product development team whom responsible for concept of detail modelling design for new product including all engineering, component, system design and technical solution related matters. • Execution of all process of new products development projects by ensuring all processes according to standard procedures. Ensure design solutions meet DFM (Design for Manufacturing) requirements. • Cross functional coordination with suppliers and counterpart from other BOSCH location and Bosch Private Label.• Design and Develop product (Thermal Camera Power Tools) for BOSCH Private Label.• Develop / improve new and existing technical solutions based on technical requirements working closely with project team members. • Plan, coordinate and build prototypes. • Assist / responsible for documents such as , design notes, FMEA, technical review and part approval. • Assist with production issues (i.e. failure analysis) and part improvement for new and current products. Show less

    • Music Tribe

      Aug 2022 - Apr 2023
      Innovation Mechanics Leader

      • Mechanical representative for Behringer and Klark Teknik brand.• Developed Behringer Microphones Mk2 models with new part arrangement and BOM updates.• Developed new model for Klark Teknik sequencer/mixer with concept update, new parts and assembly design up to pre prototype stage and Mechanical BOM creation.• Support on General project/tasks such as Eco Packaging Design and Supplier Consolidation Tasks. • Operated and engaged with PTC Onshape MCAD software and Siemens Teamcenter PLM software as common work tools.Reason for leaving: Mutual Separation due to change in management plan and direction. Show less

    • Rentokil Initial

      May 2023 - now
      Product Development Manager
  • Licenses & Certifications

    • Certified Technical Analyst - MSTA

      Society Of Technical Analysts Limited
      Nov 2021
    • Onshape Bootcamp Training Course Completion

      Onshape, a PTC Technology
      Aug 2022
    • Industry 4.0: How to Revolutionize your Business

      The Hong Kong Polytechnic University via edX
      Feb 2020
      View certificate certificate
    • Certified Financial Technician - CFTe

      The International Federation of Technical Analysts (IFTA)
      Nov 2021