Sekar B K

Experience

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  Sri Ranganathar Industries Pvt. Ltd. - India

  Jun 2003 - Dec 2008

  Maintenance Supervisor

  • Installation of electrical equipment as per electrical safety norms.• Work allocate to technician and workmanship including vendors.• CNC Machine shop maintenance team member, active participation in CNC Machine maintenance activities in time manner and up the machine as earliest for production• Supervise electrician work on round-the- clock manufacturing unit.• Schedule regular maintenance on all equipment and machines.• Maintaining the electrical and mechanical parameters.• Diagnose the problems and resolve the faults.• Planning and commissioning of new machines.• Maintaining both critical and consumer spares.• Maintaining the maintenance and ISO documents, Vendors follow up and closing of bills. Show less

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  LG Balakrishnan & Bross Ltd

  Jun 2008 - Nov 2011

  Maintenance Engineer

  • Responsible for Plant Maintenance and 11KV Project.• Preparation of electrical single line drawing as per electrical safety norms.• CEA Regulation 43, 30 and power enhancement with TANGEDCO.• Co-ordinate with electrical contractor for electrification and commissioning.• Manpower scheduling and monitoring for switching operation.• Operation and maintenance of utility equipment and water recycle equipment.• New machinery planning and commissioning to meet management requirement.• Plant corrective, predictive and preventive maintenance including spares.• MTBF, MTTR to achieve uptime including spares maintain.• Maintains safety, health, and environmental policies and procedures.• Managing maintenance schedule, budgets and team building.• Preparation of MRM in terms of technical and commercial. Show less

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  Gilbarco Veeder-Root India Pvt Ltd

  Dec 2011 - Mar 2017

  Senior Engineer - Maintenance

  • DWM, man power scheduling and monitoring for switching operation.• Heading CNC Machine shop maintenance team, responsible for maintenance activities of respective machines• Preparation of electrical single line drawing as per electrical safety norms.• CEA Regulation 43, 30 and power enhancement with TANGEDCO.• Co-ordinate with electrical contractor for electrification and commissioning.• Maintaining electrical parameter like Voltage, Units, MD, PF, Harmonics etc.• Preparation of SOPs for all equipment, accessories and machines.• CAPA planning and execution as per manufacturer instruction.• MTBF, MTTR to achieve uptime including spares maintain.• Planning, execution and completion of project on time.• Preparing and maintaining spare parts and vendors follow up.• Zone leader of 5’S, OHSAS, EMS and KAIZEN activities. Show less

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  ELGI Rubber Company Ltd

  Apr 2017 - Sept 2020

  Maintenance Lead

  • Manpower scheduling and monitoring for switching operation.• Preparation of electrical single line drawing as per electrical safety norms.• CEA Regulation 43, 30 and power enhancement with TANGEDCO.• Plant corrective, predictive and preventive maintenance including spares.• Preparation of FMCG project budgets and related cost projections as requested.• Maintain inventory of electrical components and parts.• Testing of panel board as per the technical specifications at vendor.• Assembling and integration of SPM and dispatch on time.• Revamping of SPM and coordinate with mechanical team.• Technical support to technical team and customer. Show less

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  Stellar Plastics India Pvt Ltd

  Oct 2020 - Oct 2022

  Assistant Manager - Maintenance & Project

  • Adhering to health, safety, and environmental policies and procedures.• Implementing and coordinating regulatory procedures and audits. • Overseeing the plant maintenance 33KV HV and LV electrical distribution and its equipment• Supporting the scope and input to CAPEX projects to achieve on-time delivery.• Key role involvement in planning, execution, and completion of the project on time.• Generating electrical single line drawing as per electrical safety norms to meet management requirements.• Collaborating with an electrical contractor for electrification, commissioning and handling statutory requirements. • Developing teams, maintaining schedules, budgets, problem solving, decision making and forward planning ability.• Monitoring manpower for switching operations; maintaining plant proactive and reactive operations.• Maintaining and managing the operations of utility equipment, production machines, firefighting equipment, and water recycling equipment.• Maintaining MTBF, MTTR, PPC, PMC, OEE, and Uptime also preparing SOPs for all equipment, accessories and machines.• Carrying out breakdown analysis, action plan, and continuous improvements and maintaining the spare parts.• Formulating new machinery plans and commissioning to meet management requirements also designing CAPA plans and executing as per manufacturer instructions.• Identifying and implementing timely responses and remedies to overcome performance issues to ensure delivery of the production targets and KPIs.• Identifying, supporting, and implementing the utility cost reductions and product yield improvements through the use of continuous improvement processes, swift and proactive repairs and improvements.• Operating the maintenance planning tools (SAP and scheduling board), updating PMs and BOMs where necessary.• Acting as a Zone leader for 5’S, OHSAS, EMS, and KAIZEN activities. Show less

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  SIEGER SPINTECH EQUIPMENTS PVT. LTD - India

  Oct 2022 - Nov 2023

  Deputy Manager - Maintenance & Safety

  Automation of Textile Machines & Car Parking System Adhering to safety, health, and environmental policies and procedures. Implementing and coordinating regulatory procedures and audits. Overseeing the plant maintenance 33KV HV and LV electrical distribution and its equipment Supporting the scope and input to CAPEX projects to achieve on-time delivery. Key role involvement in planning, execution, and completion of the project on time. Liaising with external contractors on specific repair / maintenance work. Implementing the area’s MWG plan and participate in line improvements across manufacturing facility. Supporting, coaching and completing root cause analysis to reduce stoppages and recurrence. Adhering to all good manufacturing practice standards in respect of plant, tools and environment. Playing a key role in TPM expansion throughout the factory by coaching and mentoring technicians to enable them to become autonomous. Maintaining MTBF, MTTR, PPC, PMC, OEE, and Uptime also preparing SOPs for all equipment, accessories, and machines. Carrying out breakdown analysis, action plan, continuousimprovements, preparing and maintaining spare parts & budget. Formulating new machinery plans and commissioning to meet management requirements also designing CAPA plans andexecuting as per manufacturer instructions. Identifying, supporting, and implementing the utility cost reductions and product yield improvements through the use ofContinuous Improvement processes & swift and proactive repairs/improvements. Operating the maintenance planning tools (SAP and scheduling board), updating PMs and BOMs where necessary. Ensuring compliance with all Company policies, process, and procedures. Acting as a Zone leader for 5’S, OHSAS, EMS, and KAIZEN activities. Show less

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  Abee Cast Pvt Ltd

  Nov 2023 - now

  Maintenance Manager

  • Adhering to safety, health, and environmental policies and procedures.• Participating in emergency response plan development. • Conducting safety meetings and safety awareness campaign in the company.• Implementing and coordinating regulatory procedures and audits.• Overseeing the plant maintenance 22KV HV and LV electrical distribution and its equipment.• Supporting the scope and input to CAPEX projects to achieve on-time delivery.• Key role involvement in planning, execution, and completion of the project on time.• Developing teams, maintaining schedules, budgets, generating electrical single line drawing as per electrical safety norms.• Collaborating with an electrical contractor for electrification & commissioning and handling CEA Regulation 43, 30 and power enhancement with TANGEDCO.• Monitoring manpower for switching operations; maintaining plant corrective, predictive & preventive operations.• Maintaining & managing the operations of utility equipment, production machineries, firefighting equipment and water recycling equipment.• Maintaining MTBF, MTTR, PPC, PMC, OEE, and Uptime also preparing SOPs for all equipment, accessories, and machines.• Carrying out breakdown analysis, action plan, continuous improvements, preparing and maintaining spare parts & budget.• Formulating new machinery plans and commissioning to meet management requirements also designing CAPA plans and executing as per manufacturer instructions.• Identifying & implementing timely responses and remedies to overcome performance issues to ensure delivery of the production targets and KPI’s.• Driving cost, budget control and quality improvements with a keen customer focus.• Acting as a Zone leader for 5’S, OHSAS, EMS, and KAIZEN activities. Show less