Haider Ali - CLSSBB®

Experience

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  Sanofi

  Oct 2017 - Nov 2017

  Industrial Engineer

  - Analysed the manufacturing machines such as Blister machine and involved in its upgradation.- Invoved in various industrial trainings and SITE visits of the plants such as Boiler, Chiller, Compressors and Air handling unit.- Submitted report on the internship experience in company.

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  Hinopak Motors Limited

  Sept 2018 - Aug 2019

  ➢ Successfully optimized the design by reducing the wastages and excessive material.➢ Design Rectification ➢ CAD model of existing and suggested design with Structural Analysis on software CATIA.➢ Comparison of all design with the help of Analysis and Kaizen. - Designed and validated Bill of material (B.O.M) of FRP used in Pepsi truck.- Analysed and validated the measurement of B.O.M of rolled angle used in Pepsi truck by using sheet layout software.- Participated in the health and safety tasks

  • Project Engineer

    Oct 2018 - Aug 2019

  • Design Engineer

    Sept 2018 - Oct 2018
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  Gul Ahmed Textile Mills Limited

  Dec 2019 - Nov 2021

  PRE-PLANNING:• Prepare layout based on finalized Plan of New Styles & discuss with team.• Prepare feeding checklist, feeding plan & follow up i.e. Machine requirement, Arrangement of folders, operation wise name allocation and patterns, Trims and Cutting status.• Follow-up all the required machines, man & resources are available before feeding the line.IN-LINE I.E FUNCTION:• Capacity (Time & motion) study to get the cycle time & prepare the bar-chart.• SMV and Efficiency Calculation.• Segregate and fix the on-roll carder to observe i.e. Absenteeism, Late comers, Worker allocation• Hourly production monitoring of critical operation.• Day to day line balancing & bottleneck solving.• Prepare Operator Grading details (SKILL MATRIX) based on operator skill.• Reduce the unnecessary helpers from the layout to increase the efficiency.• Process improvement by motion reduction.• Calculate the lost time & get the reasons and do root cause analysis using 5 Why’s.• Do the production studies of those operators that are not hitting the required target.• Prepare and execute cross training plan of operator to fulfill any skill gap and take the follow up for improvement. Show less

  • Executive Engineer - Industrial Engineering Department

    Jan 2021 - Nov 2021

  • Management Trainee Officer - Industrial Engineer

    Dec 2019 - Dec 2020
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  H. Nizam Din & Sons (pvt) Ltd

  Nov 2021 - Jul 2023

  Senior Executive Engineer - Industrial Engineering & Manufacturing Excellence Department

  ➢ Digitalization of Worker incentive system➢ implement Kaizen activities ➢ Applying continues flow layout ( chain type layout)➢ Reducing Line Changeover time➢ SMV and Efficiency Calculation➢ Removing Bottleneck.➢ Applying 5S➢ Thread consumption

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  Utopia Industries

  Jul 2023 - now

  ➢ IE Site Lead➢ SAM Driven Rates & Targets➢ Minimizing Fabric Wastages through KAIZEN➢ Implement OEE➢ Resource Optimization➢ Digitalization of FG Warehouse➢ Introducing Modern Textile Machine➢ Promoting Customers based Products ➢ Working as IE Site Lead➢ Enhancing Floor Capacity ➢ Optimization of Changeover Time (SMED)➢ Line Balancing by minimizing Bottle-Necks (VSM)➢ Implement Continuous Flow Layout➢ Production Expansion

  • Senior Assistant Manager - Industrial Engineering Department

    Jan 2025 - now

  • Assistant Manager-Industrial Engineering Department

    Jul 2023 - Jan 2025