Waseem Afridi

Experience

• 

  Pakistan Steel Mills Corporation

  Jul 2010 - Jul 2010

  Internee engineer

  Observing water tube boilers and operation of turbines, work on quality control and quality assurance

• 

  Futehally Chemicals (Pvt) Limited

  Sept 2010 - Nov 2011

  Safety incharge

  • To ensure the HSE environment in all type of work permit area follow standard of OSHA.• As a Trainer to motivate and give awareness of safety to workers, Starting form Tool box talk.• Prepare THA (Task hazard analysis), safety plan and safety audit, meet the FCL policy.• Equipments and tool’s inspection on daily bases. • Proactive approach to overcome hazard, accident and near miss.• Work as a planning Coordinator following using Ms Project software.

• 

  Karachi Shipyard & Engineering Works Limited

  Jul 2011 - Jul 2011

  Internee engineer

  Observing steel cutting, bending, rust removing, lathe machine operation and water plasma cutting process, QC and QA process and heat treatments process in concerned departmentsShip Building HallSafety & MaintenanceQuality Control / Quality Assurance Pressure vessel shop

• 

  Karachi Tools, Dies & Moulds Centre

  Jan 2012 - Jan 2012

  Internee engineer

  Observing Machining operations including conventional and CNC machines, heat treatment and Furnace, tool, dies and moulds designing, manufacturing, Maintenance and Reverse Engineering.

• 

  Pakistan Cables Limited

  Sept 2013 - Dec 2015

  • Implement an improved efficiency measurement system to capture machine and labor efficiency, product's yields, and rejects/ rework ensure of right things at right time.• Expediting whole production (work measurement, method study) evaluating best utilization of facilities, energy operation and material handling.• Play role as group leader for Kaizen approach, 5’S and lean manufacturing implementation.• Evaluate and revise changes as necessary and making SOPs for operation.• Follow up forecast making master and shop scheduling, to achieve the objectives of production in the right time.• Working on MRP and TPM to ensure inputs good availability minimize the lead time. • Technical skill to take corrective action in product quality variation to ensure costumer’s product specification, give TQM concepts to follower’s• Monitoring manufacturing process, improvement in process, alternate idea’s coordinate maintenance department to update the machine.• Organize plant start-up & shut-down schedules to ensure minimum loss of production time & cost.• Coordinated with HSE team to ensure HSE environment with my personal experience. Show less • To make sure updated specification of the manufacturing cables.• Improvement in the each stage of cables production process to ensure costumer desire. • Address the unsatisfactory quality products factors. • Following the most effective and compatible process to achieve best utilization of the materials.• Calculating method study and work measurement to enhance productivities.• Make sure the customer stated need to minimize failure cost (Internal/External).• Selection of the right man for the right job at right time to achieve setting goals in the time.• Revising the monthly forecast, trace out order priority. • Establish system of rewards for meeting the goals.• An efficient material handling training.• Maintains raw materials inventory for continuous production. Show less • Preparing daily production reports.• Understanding cable manufacturing process from raw stage to finish goods.• Updating manufacturing equipments (over all machine) maintenance record cards.• Check out daily production plan per shift.• Coordinate with raw material management personals.• Operating LV/MV cable manufacturing machines.• Prosecute machine feed availability.• Production lost/ Break down reports to senior. • Collect ion of the data for time study analysis. Show less

  • Production Engineer

    Sept 2014 - Dec 2015

  • Technical Engineer

    Jul 2014 - Sept 2014

  • Trainee Engineer

    Sept 2013 - Jun 2014
• 

  Fast Cables

  Dec 2015 - Aug 2024

  Achievement# Successfully installed and commissioned new 35KV-3 Layer Co-Extrusion CCV LINE Prius technology.· Evaluation machine resource to ensure continued production and minimal down time.· Establishing a balance between increased productivity and reduced cost of manufacturing process.· Setting productivity goal for each production team.· Developing workflow policies and procedure that improve efficiency without compromising safety and quality.· Communicating with upper management regarding problems, issues impacting production.·Make sure all equipment’s spare part inventory up to date either import or local market.·Plan execution in way to ensuring firm vision, mission and values.· Liaise with different department, teams and vendor for organization smooth work flow.· Decide on and order the resources that are required and ensure stock levels remain adequate.·Ensure that health and safety guidelines are followed, free accident environment.· Method analyzing for selection of best alternative out of them. Show less • Worked as a operation engineer at CCV Line for MV cable manufacturing technology first ever introduce in Pakistan. - Best Utilization of PSA plant for N2 gas generation, efficient use of N2 gas to achieved better results.- Coordinate and plan production priorities, workflow and schedule. • Identify and report operational and maintenance problems to prevent production delays.• Schedule routine inspection and maintenance of production equipment to prevent equipment break- Downs and malfunctioning.• Develop or update standard operating procedures and best practices for production operations.• Ensure that all equipments, materials and supplies are readily and continuously available to carry out production processes.• Address to concern employees for complaints in professional manner.• Employee motivation and training to acquire their skills in qualities products achievement.• To provide suggestion box to employee for continues operation improvement.• Arrange training /education session to the subordinate for the work improvement.• Manage performance review, appraisal of the employees.• Optimize production operations to accomplish the quality products and performance standards.• Ensure safety measures in procedures are followed to reduce unexpected incidents and hazards.• Determine resource requirements and work allocation for better results. • To ensure work order completed in the time, minimizing the lead time. • Worked as a DIC (ISO Coordinator) to implement standards, and maintain SOP’S documentation.• Address the risks and hazard in the given task and protection manner. ( given toolbox talk )• Perform a key role in Implementation of lean manufacturing tools.• Preparing integrated maintenance planning to minimize lost of production over the long term.• Develop and maintain good working relationship with concern departments.• Always adhere to technical procedures and good manufacturing processes. Show less • Follow up project activities, meeting with project manager, setting next plan and goals. • To understand the mechanical drawing’s.• Closely in touch with commissioning engineer, problems solving by prompt coordination with concern departments.• Efficient utilization of the untrained manpower according to their skills. • Maintaining updated tools and equipments, to ensure safe working environment. • Monitoring cable manufacturing technology (machineries) commissioning activities.• Installation of the PSA (Pressure swing absorption) advanced gas separation technology.• Expediting pneumatic system air supply fabrication work.• Worked as a team with commissioning engineer for production trials as per agreement.• To train employee’s for safe materials handling. • To assign the responsibility and authorities for the follower to evaluate their skills.• Ensure all health safety standards are met and that all equipments complies with company and legal standards • Indentify nonconformity quality products, given viable solution to restore. • Reviewing the manufacturing process to improve lead time achieving given targets in time.• Worked with Internal audit team/ do monthly stock taking to eliminate cost affecting factors. Show less

  • Manager Production

    Aug 2022 - Aug 2024

  • Deputy Production Manager

    Oct 2020 - Jul 2022

  • Asistant Manager

    Jun 2019 - Oct 2020

  • Sr Production & Operation Engineer

    Jan 2017 - Jun 2019

  • Production Engineer

    Dec 2015 - Dec 2016
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  Jeddah Cables Company

  Aug 2024 - now

  Production Engineer