Manoj Kumar, CRE, CMRP, Vibration Analyst Cat-III

Experience

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  Ispat Industries Ltd

  Aug 2006 - Jun 2010

  Jr. Manager, Reliability and Condition monitoring

  Working as Jr. Manager in Reliability and Condition Monitoring Cell department with below roles and responsibilities:- Offline vibration and thermography measurement, analysis and report making.- Implementation of RCM (Reliability Centered Maintenance) Using ReliaSoft software RCM++, RGA, Blocksim and Weibull++- Oil analysis: Collecting oil sample and coordinating with the lab and plant for the report and recommendations.- LASER alignment and In situ Dynamic Balancing.- Preparation of monthly performance report which includes monitoring compliance, breakdown averted, corrective maintenance and cost benefit analysis of condition monitoring department. Show less

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  SABIC

  Jul 2010 - Mar 2024

  Working as RCM Engineer at Asset Engineering Department in SABTANK (a SABIC Affiliate) with below roles and responsibilities:- Facilitate in implementing RCM (Reliability Centered Maintenance) philosophy/process for equipment’s in petrochemical complex through Meridium APM Software.- Responsible for assets reliability and maintenance strategies of the plant.- Performing RGA (Reliability growth Analysis) of critical assets through Meridium.- Conducting technical studies on critical rotating equipment failures with high economical and EHSS impact and providing recommendations for remedial measure.- Generating reliability report for the Plant.- Developing the procedure of RCM, Equipment changeover strategy and condition monitoring program.- Monitoring EHSS critical assets PM tasks, calculating and reporting Mechanical Integrity Index and overdue assets. Show less Working as Condition Monitoring Engineer at Asset Engineering Department in Saudi Kayan Petrochemical Company (a SABIC Affiliate)- Responsible for condition monitoring of the Rotating Machine Trains (Driver and driven) of LDPE, HDPE and PP plant. Regularly reviews offline and online vibration data, generates reports, and triggers necessary actions. Preparing technical reports with recommendations through Meridium (IM Module).- Manage activities of condition monitoring technician. Owns quality & timeliness aspect of condition monitoring activities. Confirming predictive maintenance work orders in SAP.- Drives and owns online / offline machine monitoring software programs.- Drives and owns oil analysis program of rotating equipment.- Supporting Rotating team in RCM studies.- Worked as Rotating Integrity Q captain in LDPE Plant during construction and commissioning (Potential flaw generation and its mitigation, preservation of rotating equipment, Reviewing vendor documents viz. IOM, datasheet, Preparation and reviewing of preventive maintenance tasks/schedules, criticality ranking of the rotating Equipment). Show less

  • RCM team leader

    Sept 2022 - Mar 2024

  • RCM Engineer

    Jul 2017 - Aug 2022

  • Condition Monitoring Engineer

    Jul 2010 - Jul 2017
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  OQ8

  Apr 2025 - now

  Sr. RCM Engineer

  Leading RCM methodology in the plantLeading Bad actor identification and elimination processACA ( Asset Criticality Assessment) and SCA ( System Criticality Assessment)PM optimization