SATHISH KUMAR

Experience

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  TECHNOFAB ENGINEERING LTD

  Jun 2008 - Sept 2012

  Sr.QA/QC engineer

  Exposure in NDT Inspection Methods (UT,RT,MT,PT,VT & RTFI), Knowledge in different welding techniques (SMAW,GMAW,FCAW,GTAW & SAW) & codes of practices, Pipe line welding inspection, Welding procedure, Welding koInspection and Welder qualification on Pressure parts, Non Pressure parts, Wellhead and Drill through equipments, Risers Surface Preparation, Painting and all kinds of documentation. Having field experience in OIL and GAS equipment like BLOWOUT PREVENTERS, RISER, SPOOL Assembly, Valves and Pressure control Equipment. Exposure in API 6A/16A/16C/16F standards and API spec Q1.Exposure in ASME Section I, II, V, VIII & XI, AWS D 1.1, ANSI B31.1,31.3, API 1104. Experienced in QMS, API Monogram product, Internal and Customer Audits.Having sound knowledge in the field of Fabrication/Construction Erection-Commissioning. As the core member of my team I prepared more than 100 Welding procedures for different metals (Carbon Steel, Stainless Steel, Low Alloy steel ,Aluminium, Inconel, Dissimilar metal, hardfacing). I was chosen to train 250 welders and qualified them as per CODE (ASME, EN ISO). Insightfulness in planning and initiating improvements to the supplier quality areas as needed to meet changing demands. Possesses sound knowledge about QA/QC, NDT, DT & PWHT activities. Splendid questioning and listening skills with ability to analyze responses, understand clients' needs and focus on quality, precision & punctual delivery of results. Possesses leadership skills including recognizing the strengths and weaknesses in others as well as oneself and willing to perform additional activities Show less

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  NOV

  Sept 2012 - Nov 2016

  Ass Welding Engineer

  • Assess Blowout preventer (BOP), Riser, Spools and Valves equipment as outlined in the inspection checklist and/or work scope. Troubleshoot all components and control systems. • Inspection on stage wise equipment’s after dismantling.• Generating Inspection report on each and every component.• Generate new inspection procedures as required• Identify and document new lessons learned. Where appropriate, incorporate lessons learned into inspection checklists and procedures to help prevent recurrences• Final review of report prior to distribution• Project support - attend meetings with clients to develop scope of project, including: • Risk assessment, Commissioning procedures, Operating procedures, Predictive testing requirements, Geographical specific minimum spare parts requirements, safety considerations• Documenting and Maintaining the QMS to meet the requirements of ISO9001:2008 and API Spec Q1.• Training of facility personnel’s per Quality Management system requirements and Customer needs and expectations.• Providing technical assistance to contract review and sub contract development.• Authorized for selection, approval and audit of suppliers per quality system requirements.• Managing the quality control Monitoring and Measuring instruments and outsourcing of calibration activities through approved Suppliers.• Diagnosing the quality problems and organizing corrective/preventive action and improvement exercises.• Analyzing customer complaints and in process non-conformances, and arranging measures to prevent recurrence, and prompt remedial action for resolving customer complaints/nonconformance. Show less

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  Prime Hitech Engineering Ltd.

  Jan 2017 - Mar 2018

  Assistant Manager-QA/QC

  Maintain all Quality function and standards, welding of (Alloy steel, Aluminium,Nickel Alloy, Cupro Nickel, Monel,Haste Alloy, Super Duplex, Maraging steel,SS,Duplex etc),NDT, Assembly, Painting, conducting internal Audit, vendor Audit, Root cause analysis.Coordinate each phase of the quality control/assurance activities of new and existing projects to ensure product quality, schedules, and time frames meet customer requirements. Experience in all types of Transformer manufacturing, Generator Housing, Rotor, Stator, turbine blades, all wind mill products Show less