Experience

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  Ispat industries ltd

  Jun 2010 - May 2011

  Senior operations engineer, blast furnace division

  ● Led production operations with a primary focus on optimizing resource utilization for maximum efficiency.● Applied continuous improvement principles such as Total Productive Maintenance (TPM) across blast furnace production processes, delegating tasks to team members to support facility optimization efforts.● Monitored critical situations during abnormal conditions and emergency shutdowns, analyzed furnace parameter trends, and implemented decisive actions while ensuring effective coordination with the sinter plant, Steel Melting Shop (SMS), and other departments.● Implemented techniques and quality/safety standards to enhance operations and achieve cost savings, including the preparation of hourly charts, work instructions, and the adoption of quality standards like 5S and Kaizen.● Developed and maintained detailed process documentation, including Standard Operating Procedures (SOPs) and process flow charts, to ensure consistent operations and facilitate knowledge transfer. Show less

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  Central glass and ceramic research institute

  May 2012 - Aug 2012

  Research intern

  ● Developed a thin film coating of Silicon Carbide on Inconel Alloy using the Chemical Vapor Deposition (CVD) technique. ● Performed XRD, SEM, EDS, FTIR, Surface Roughness, and Vickers Hardness tests to thoroughly characterize the coating. ● Devised DOE to assess coating adhesion to the base material, validating effectiveness through scratch testing and SEM-EDS analysis. ● Significantly enhanced hardness, fracture toughness, and wear resistance of the base material through the deposition of thin films. Show less

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  University of cincinnati

  Mar 2016 - May 2021

  ● Synthesized, characterized, and analyzed high-quality homogeneous chalcogenide AsxS100-x glasses using a novel Raman profiling technique.● Reported groundbreaking discoveries in glasses for the first time, including: (i) Reversibility window – stress-free, non-aging glasses (ii) Fragility window – melt compositions yielding super-strong glasses (iii) Volumetric window – glasses exhibiting network compaction (iv) Discovery of an elusive vibrational mode of a Quasi-Tetrahedral local structure, serving as a building block to the lucrative windows, known as the Intermediate Phase.● Maintained and troubleshot lab equipment valued at $300,000 while ensuring adherence to proper Laboratory Safety principles. Show less

  • Doctoral Researcher

    Sept 2014 - May 2021

  • Research Mentor

    Jan 2017 - Oct 2020

  • Laboratory Safety Manager

    Jan 2017 - Oct 2020

  • Graduate Assistant

    Mar 2016 - Oct 2020
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  Intel corporation

  Oct 2020 - Mar 2021

  Cmp process engineer graduate intern

  ● Set up SPC charts with optimized control limits for the Optane TD CMP process by analyzing polish time and EPD data.● Supported senior engineers in troubleshooting CMP process issues, analyzing data to identify root causes and implement corrective actions, leading to enhanced process reliability.● Collaborated with a cross-functional team to establish a defect monitoring system for the Metal CMP process, significantly enhancing yield. ● Upgraded the Automatic Process Control (APC) feedforward model, improving control over polish times in various CMP processes. ● Qualified a new chemical formulation from a supplier for application across multiple modules within the current facility.● Mentored three new interns, supported their training, and organized team-building events as the Cohort Leader for Intel interns nationwide. Show less

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  Intel corporation

  Aug 2021 - now

  ● Led end-to-end development and optimization of CMP processes, enabling High Volume Manufacturing (HVM) with improved wafer quality and yield.● Utilized Design of Experiments (DOE) methodologies to evaluate and optimize slurry chemistries, pad wear rates, and process pressures, resulting in improved material removal rates and reduced defectivity.● Collaborated with cross-functional teams, including process integration and equipment engineering, to drive continuous improvements and meet stringent process goals.● Developed and implemented polish recipe optimizations and End-Point Detection (EPD) algorithms on Applied Materials (AMAT) tools, leading to a yield enhancement of over 10%.● Established Statistical Process Control (SPC) methods and Process Control Systems Analysis (PCSA) to monitor process performance and mitigate risks early in the process lifecycle.● Implemented process adjustments based on Root Cause Analysis (RCA) to address deviations in etch performance, leading to enhanced process reliability and yield.● Authored and presented technical white papers to stakeholders, advocating for new process implementations that resulted in increased throughput and operational efficiency.● Maintained comprehensive process documentation, including detailed process guides, work instructions, and Response Flow Checklists (RFC) to ensure consistent and effective responses to Out of Control (OOC) conditions. ● Partnered with equipment and material suppliers to troubleshoot process challenges, enhancing overall performance and driving process innovation. ● Facilitated knowledge transfer through collaboration with Virtual Factories (VF), ensuring successful technology ramp-up to HVM across multiple sites.● Trained and mentored peers and external stakeholders on Best Known Methods (BKMs), contributing to the overall efficiency and effectiveness of day-to-day sustaining activities. Show less ● Designed and executed experiments to optimize dry etch recipes, focusing on gas flow rates, plasma power, and process durations to achieve precise etch profiles and uniformity. ● Developed and refined etch processes for advanced semiconductor nodes, improving critical dimensions and overall process stability.● Implemented Model Based Problem Solving (MBPS) techniques to conduct Failure Modes and Effects Analysis (FMEA) to mitigate risks early in the process lifecycle.● Collaborated closely with cross-functional task forces including integration and equipment teams to troubleshoot and resolve etch-related defects, reducing scrap rates and improving tool uptime.● Authored technical reports and presented findings to senior management, providing data-driven recommendations for process improvements and next-generation etch development.● Participated in daily operations and process meetings, providing insights and updates on project progress and actively contributing to problem-solving discussions Show less

  • CMP Process Development Engineer

    Apr 2022 - now

  • Dry Etch Process Development Engineer

    Aug 2021 - Mar 2022