Shankaranarayan Rao

Experience

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  KIRLOSKAR TOYOTA TEXTILE MACHINERY PRIVATE LIMITED

  Oct 2006 - Jun 2008

  Production Engineer

  Highlights:• Enhanced the die-casting first pass yield from 80% to 92% by changing the die-casting parameters with the engineering support which reduced the rejections like blowholes, blisters & others. • Successfully increased output from 300 units/shift to 340units/shift in the small parts machining division through automation of manual deburring and drilling operations which resulted in increase in productivity by 12%

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  Bosch limited

  Jul 2008 - Dec 2010

  Manufacturing Engineer

  • Merit of implementing the Bosch Production System, driven by Toyota Production System for the first time in the manufacturing line by taking the following steps:o Supermarket concept for the WIPs and also the finished goods to support the level loaded production.o Kanban system from heat treatment till the FG pull from the customer.o Kaizen culture for continuous improvement of the line• Accomplished the project of packing material elimination for internal customer demand by implementing FG trays instead of packing boxes which delivered saving of 20000 man-hours p.a. and cost saving of INR15,00,000 p.a. Show less

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  GE Healthcare

  Jan 2011 - Feb 2017

  Manufacturing Team Leader

  Key Result Areas:• Entrusted with the responsibility of:o Entire Manufacturing operations of the Ultrasound machine line.o Driving and maintaining the SCOT targets (>95%).o Conducting internal and external quality audits and ensuring quality compliance in manufacturingo Achieving quality targets every quartero Monitoring annual appraisal of the associates in the line o Leading Lean action workouts to reduce cycle time, lead time & manual time and improve quality & processes.o Executing NPIs on time and ensuring production ramp up planning for the NPIs rolled into production including line set-up and new equipment purchasing & installation.o Played a key role in Union wage negotiations as a Management representative.• Formulating SCM plans for manufacturing of ultrasound machines for smooth execution of projects within time & cost parameters, developing alternate sources and assisting in negotiating supply agreements with suppliers. • Managing shop operations producing healthcare products like Ultrasound Machines, Probes and Probes components for India and global markets• Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency • Conducting planning for resources & manpower deployment and rendering technical support; ensuring the execution of projects within time, quality, cost & budgetary parameters• Driving Kaizen culture in the team through weekly reviews of suggestions and driving the implementation of the suggestions through cross-functional team support for line improvement• Steering resource planning for executing the Production plan as per the customer’s demand. Show less

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  Grindwell Norton - Saint Gobain India

  Feb 2017 - Jan 2019

  Manager of Operations

  Key Result Areas: • Entrusted with the responsibility of:o Responsible for entire Operations of Conversion for Coated Abrasives delivering the below responsibilities.1. Delivery of finished goods of Converted Coated abrasives to the Market as per the customer requirements.2. Ensuring On time in full supply of all the MTO orders to the customer as per the schedule (>95%)3. Ensuring the stock replenishment for all the MTS items for 28 days across the Warehouses in India(>98%)4. Devising the monthly Operational Plans to meet the Business and sales Targets.5. Driving actions and Projects involving the cross functional teams to reduce overall Lead times and continuous improvement of Quality.6. Lead and drove QCC projects for overall reduction of inhouse rejection by 15% resulting in savings of 1.2 Cr INR per annum.7. Leading Key projects of Investment for complete up gradation and complete set up of the existing Conversion set up resulting in improved Quality and Productivity. 8. Played a key role in Union wage negotiations as a Management representative. 9. Heading the Emergency response team and responsible for Mock drills and training of Emergency Response team.o Responsible for end-to-end Operations of Production Planning and Control delivering the below responsibilities.1. Responsible for complete Planning of Finished cloth line and the Jumbo Coating line. 2. Ensuring >95% compliance of the Manufacturing output with reference to the Production Plan.3. Responsible for entire RM planning which includes both Sourced and local.4. Responsible for establishing the stocking norms for the stores every month based on the sales plan for the month.5. Driving daily, weekly, and monthly reviews with the entire Operations, Supply chain and Top Management. Show less

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  Funfinity Learning Solutions Pvt Ltd.

  Jan 2019 - now

  Senior Operations Manager
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  BYJU'S

  Jan 2019 - now

  Senior Operations Manager