Gilbert Maghuyop

Experience

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  IBIDEN PHILIPPINES, INC.

  Nov 2001 - Sept 2006

  • New Product Development Engineer

    Feb 2005 - Sept 2006

  • Quality Engineer

    Nov 2001 - Jan 2005
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  Littelfuse

  Sept 2006 - Feb 2007

  Production Engineer, Supervisor
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  Continental

  Feb 2007 - Aug 2009

  Accountable for the relationship with key US automotive manufacturer customers as tier 2 & 3 suppliers' focal person and customer focus team lead. Responsible for the technical analysis of failure product as part of product risk assessment, warranty issues, and service level agreement for customer quality-related failures as the region’s Analysis Center team leader.• Established a system of collaboration with foreign counterparts on new and unknown defects, failure analysis procedure updates, and improvements of diagnostic/function methodologies• Implemented improvement on warranty claims flow, turn-around time, and CAPA reporting through the enterprise resource planning (ERP) application system. Develop several Failure Analysis work instructions and job aids for a standardized analysis approach. Show less Responsible for the highly complex hybrid transmission controller business unit’s over-all quality performance metric. Managed and administered quality performance activities such as MRB, DRB, CAPA, audits and surveys. Led the business unit’s change control management as coordinator and admin in collaboration with the global team. Responsible for the APQP / PPAP on new products, from reviewing bill of materials, technical datasheets, Process Validation build, and customer sign-off approval.• Established and expanded customer relationships with tier 1 and 2 customers as the focal person for all customer-related affairs, including customer directives & requests, process, and product-related queries end-to-end.• Introduced several system innovations that have been standardized across the plant with focus on best-known practices and preventive measures, achieving <10 PPM customer quality level Show less Leadership of the manufacturing assembly line transfer integration team for Quality process and management system. Responsible for process parameters, metrological machine qualification, buy-off, decommissioning, and commissioning. Manages the Process Validation run, PPAP sign-off approval. Developed the business unit’s process control system, control plan, FMEA, and OCAP. Collaborates with global change leaders on design, process, material, and system change initiatives on a global review approach.• Executed the flawless start-up of the whole assembly line for an automotive transmission controller module for quality process and system from line equipment buildup, PPAP approval, First Article Inspection, PV run, safe launch run, to mass production • Achieved the Continental Gold Award 2008 from HQ with this employee recognized for individual and group efforts for successfully accomplishing technology transfer and integration of the line from Elma Plant in NY, USA, to Calamba Plant in the Philippines Show less

  • Quality Engineer | Failure Analysis Lead and Customer Quality

    Feb 2009 - Aug 2009

  • Quality Engineer │ Segment Quality Leader and Customer Quality

    Oct 2007 - Feb 2009

  • Quality Engineer │ Process Quality Integrations

    Feb 2007 - Oct 2007
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  Asurion

  Sept 2009 - Apr 2024

  • Accountable to the organization’s management system maturity and innovation towards industry best in class• Portfolio Project Manager on management system maturity enhancement projects• Manages the end-to-end internal and external risk and issues management to prevent impacts to operations and business continuity• Accountable to the organization’s compliance and implementation of ISO9001, ISO14001, ISO 45001 & Responsible Recycling (R2) standards, including legal and governmental policies, integration into internal management systems• Leads the execution and continual improvement of process and system compliance through breakthrough auditing programs focus on approach, methodologies, and competencies• Led and managed the Quality Systems maintenance and continuous improvement. including Corrective Action Preventive Action, (8D, 5 Why) Change Control Management, and Document Control System• Represent the company as a Quality Management Representative. Responsible for Customer and 3rd Party audits, certification and surveillance• Established and led the organization’s Risk Management program, governance, execution, performance measures, and continual improvement. Identified, assessed, analyzed, and presented security risks for treatment decisions through the program’s framework so that informed business decisions are made. • Managed all compliance to governmental regulations & industry requirement ensuring continuity of business operation• Accountable for the organization's compliance and certification to supply chain regulatory and industry standards of ISO 31000, CTPAT, TAPA, and client-specific security standards. • Design and architected the organization’s Compliance Management and Risk Management dashboard to accelerate the adoption of automation and AI-enabled work for predictive analysis and timely validation.• Leadership to Risk Managers, Risk Liaisons, and Security Managers focus on Asset Protection management on all Asurion Philippines sites. Show less • Accountable to the New Product launches overall quality performance. • Manages and leads New Products Introduction, New Technology Breakthrough, and New Business through process, product and line readiness on APQP perspective and project management framework• Designs, develops, and implements strategic initiatives and projects to meet key Quality metrics and objectives• Diversify Quality Management Systems in order to maximize yields, reduce cost while enhancing the Customer experience. • Leadership to the Engineering and Analysis group of Quality department consisting of people leaders, Quality Engineers, Failure Analysis Engineers & Technicians with objective to achieve cost, profit & quality objectives that is align to the company initiatives & competencies, as well as team member’s growth and development Show less • Accountable to the overall quality performance of the manufacturing business segments, assembly & sub-assembly business units. Responsible to the organization’s Quality metric.• Design, develops and implements strategies/projects to meet key organizational metrics and objectives• Leads continual improvement activities to improve key quality performance indicators• Manage and support New Products Introduction through process, product, line qualification, and commissioning• Leadership to the engineering and technical analysis group of the Quality department consisting of Supervisors, Quality Engineers, Failure Analysis Engineers, & Technicians that supports initiatives to achieve cost, profit, delivery & quality performance indicators align to the company objectives & competencies, and as well as team member’s growth and development Show less • Managed overseas commodity suppliers (US & Asia) to be the best in class in quality on their capability to supply non-direct OEM parts and key BOM components through extended supplier quality management• Directly collaborated with the global & technical sourcing team from an SQE standpoint. Worked closely with the internal cross-functional team of Procurement and New Products as parts quality lead in support of long-term global supply chain and reverse logistics solutions. • Accountable for the continual development and performance of key and vital supplier accounts• Designed, developed, transferred, executed & continuously improved the supplier’s quality system to ensure that robust systems are in place to prevent process and product excursion all throughout the supplier’s product lifecycle• Partner and collaborate with suppliers to Identify capabilities and improvement opportunities by conducting effective audit and assessments for continuous supplier development• Accountable for the quality metric performance of the assembly line for the duration of its product life cycle• Leadership to a team of Quality Engineers supporting operations with a focus on their performance and development• Championed, managed projects, and delivered several strategic business and improvement initiatives with a focus on system automation, process optimization, yield improvement, and cost-saving Show less

  • Senior Manager, Quality Management Systems │Risk and Compliance Management

    Mar 2018 - Apr 2024

  • Quality Manager | New Product Introduction

    Feb 2017 - Mar 2018

  • Quality Manager | Failure Analysis & Reliability

    Sept 2014 - Feb 2017

  • Senior Supplier Quality | Process Quality Engineer

    Sept 2009 - Sept 2014
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  Verdex Engineering Co.

  May 2024 - Sept 2024

  Project Quality Manager | Managing Partner, Consultant

  • Manage the delivery of projects, work breakdown structure definition, resources alignment, change management, and schedule.• Oversee the quality of projects based on defined client requirements from buildup to commissioning• Focused remote managing partner from May 2024. Non-direct limited managing partner 2010 – April 2024 as shareholder

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  Nidec Mobility America Corporation

  Sept 2024 - now

  Quality Engineer | Operation, Process, and Customer Quality

  • Responsible to process quality performance metric, customer focus management, and product lifecycle management. • Manages compliance to industry and regulatory bodies standards such as ISO, IATF, AIAG, & OEM customer specific requirements• Develops quality system and process control for standardization including methods, procedures, and work instructions.• Leads and supports customer relationship enhancement and satisfaction initiatives through effective APQP, PPAP, CAPA, Failure Analysis, process approach quality audits, evaluations, validations, and continual improvements of supported business segment. Show less