Sankar G, PMP®

Experience

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  Brakes India

  Aug 2005 - Apr 2014

  Sr. Engineer

   Design conceptualization, layout preparation, and presentation of Special Purpose Machines, Robotics & Automation. Development of Robotic Automation for various processes, managing from concept stage to final stage. Crating Assembly drawings for Special Purpose Machines & Robotic Automations. Creating 3D Models of the individual parts & assemblies of the Special Purpose Machines and checking interference in different Assemblies. Introduction of Machine Vision system in the area of defect detection & Part presence.  Creating manufacturing drawings with GD & T for machine parts & Subassemblies.  Selection of right accessories for machine parts to suit the Design requirement. Preparing the installation, instructions & Maintenance Manual for the Machines manufactured. Creating conceptual models for new machines and process. Design calculation, analyzing, feasibility study for new conceptual designs  Creation of BOM System design and conceptualization. Interacting with the customers for design approval / optimization. Co-ordinate with the Manufacturing System Engineering team to build the machine / system as per customer requirements. Interacting with suppliers for updating new features.Key Achievements: Design & Development of 3 spindle Rotary Gun drilling & Reaming Machine.  Design & Development of 2 axis Milling Machine Design & Development of Grinding SPM’s for Brake linings Design & Development of Rolling Machines for Brake Rims.  Design & Development of Robotic Fettling Cell for Cast Iron, Aluminum Components. Design & Development of Robotic Vision Inspection cell using 6 Axis Robot and 2D Machine Vision. Design & Development of Robotic Cutting Cell for riser cutting of castings. Design & Development of Robotic Printing of Brake linings. Show less

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  Hinduja Tech Limited

  Apr 2014 - Mar 2016

  Lead

   Leading the team of designers for the successful completion of the projects on time. Design conceptualization, layout preparation for the testing equipment’s and fixtures as per the customer’s requirement. Co-ordination with the customers and the internal team for design review, optimization & approval.  Preparing the design review presentation and presenting to the customer. Creating conceptual 3D models for new machines and process Ensuring the manufacturing drawings are prepared with GD & T compliance.  Prioritizing the work load based on the project demands. Design calculation, feasibility study for new conceptual designs. Preparing the assembly instructions & operation manual for the equipmentKey Achievements: Design of Rotary testing equipment of testing ultrasonic sensor for client Halliburton, USA. Design & Development of Linear testing equipment of testing ultrasonic sensor for client Halliburton, USA. Design of pressure vessel oil containment fixture testing ultrasonic sensor for client Halliburton, USA. Show less

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  Tata Technologies

  Apr 2016 - Mar 2018

  Technical Lead

   Complete Engineering Program Management (Onsite & Offshore) including resource, cost, time, data & communication with effective project plan. Deputed in Aerospace MRO SAESL onsite for understanding the component Repair (CR) Engineering process and developing offshore team to execute the Aerospace parts CR Process. Engineering Management from RFQ, concept design, Detail design, Manufacture & commissioning at client location. Engineering Design conceptualization, complete Engineering Design & Development of equipments and fixtures as per customer’s requirement. Preparation of First Article Inspection Report (FAIR), Technical Variance (TV), MSA, Repair scheme process documents for Component Repair team for Rolls Royce Engine parts. Raise Technical Variation request to OEM where necessary and interface/monitor closure of the request. Generate, maintain and update work instructions and SMOs required for repair processes. Review any updated engine manual revisions and ensure that relevant documents are updated. Engine overhaul services, Aero repair process & Tooling Development for Aerospace Engine parts. Customer relationship management, new account generation & team building. Business Development and strategy development of new Engineering design projects. Prioritizing the work load based on the project demands. Show less

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  Capgemini Engineering

  Apr 2018 - now

  Project Manager

   Engagement Management for Test Equipment design delivery for multiple locations across US, UK, China & India. Complete Engineering Program Management (Onsite & Offshore) including resource, cost, time, data & communication with effective project plan. Design, Development & Commissioning of ATE (Automated Test Equipment) as per Test Specification Accountable for the customer acceptance of the project solution Manage the project technical risks and the corresponding mitigation plan Responsible for entire Planning, Execution & Delivery of projects. Manage the Project plan – scope / resources and tasks, Project inter-dependencies Identify and mitigate risks – drive out barriers to success, escalate as needed Engineering Management from RFQ, concept design, Detail design, Manufacture & commissioning at client location. Ensure that the Project operate within the approved budget / scope Customer relationship management, new account generation & team building. Allocate Task(s) across Project Engineering team and ensure engineering activities follow-upTogether with the project team organization according to the project phase. Deploy the applicable engineering process, methods & tools on the project. Manage and participate in the evaluation of the project engineering team. Business Development and strategy development of new Engineering design projects. Ensure that the Project operate within the approved budget / scope Show less