Justin Zou

Justin zou

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location of Justin ZouSongjiang District, Shanghai, China
Phone number of Justin Zou+91 xxxx xxxxx
Followers of Justin Zou615 followers
  • Timeline

    Jul 2006 - Jul 2017

    Site logistic and packaging operation leader

    Dow Corning
    Current Company
    Jul 2017 - now

    Site logistic team leader

    陶氏有机硅(上海)有限公司
    中国 上海市 松江区
  • About me

    Team leader

  • Education

    • 上海应用技术学院

      2002 - 2006
      Bachelor mechanical design and manufacuture
  • Experience

    • Dow corning

      Jul 2006 - Jul 2017

      Incharge of the site logistic and down packaging operation team1 Ensuring Safety, Quality and Compliance in warehouse management & transportation2. Keeping optimizing warehouse site management, ensuring reasonable utilization, 5S execution, stock counting accuracy & equipment safe usage3 Keeping optimizing the transportation route, ensuring high efficiency and optimal cost4. Working with internal function departments, customers, 3rd party warehouse & transporters, ensuring people safety, goods on time in and out, transportation safety, quality and customer service level5. Driving cost saving initiative to improve performance and cost of warehouse & transportation Show less o Build and manage key customer relationships to achieve repeat orders and customer satisfaction.o Manufacture the building process assigned products according to defined SOP’s.o Understand the strategic decision and ensure to implement align with ME&GO/ site goals within make team.o Responsible / authorized to stop production in case of safety/ quality issueso Support and maintain environmental and quality management systemso Optimization of the material flow and internal material storage.o Maintain capacity/ demand overview (in conjunction with Global Supply Chain Planner)o Support CE products and other global transfer products.o Optimization of processes and operational technologyo Develop skills and capabilities of team members, incl. GB certificate for MEs.o Maintain expense control and performance to budgeto Continuous productivity improvement (equipment & manpower utilization, non-standard cost and fixed expense) in accordance with lean manufacturing rules.o Select, train, develop, and motivate direct reports incl. shift leaders and high performance operators to assure operational excellenceo Council direct reports in development plan, and facilitate career planning activities.o Communicate with Tech Center on capital support for processes improvemento Assures that the voice of the customer and voice of the business are properly represented when making manufacturing decisionso Work in close conjunction with related departments/ supporting teams, like procurement, traffic and warehouse, EHS&S, GCE, GMA, quality management , PE, Global Supply Chain Planner, HR, AETS as well as other supply teams.o Key metrics within area of responsibility:- Safety and environmental.- Customer complaints and response time- Performance to Budget- TEEP/OEE- Subnormal Inventory control- OTD make performance- Production variance & Scrap- Productivity and Overtime- DNS & SI, FTRR Show less o Report to site Engineering manager.o Using project management tools to lead PCR projects and site level capital projects of assigned process area to improve process reliability and optimize manufacturing operations.o Assist with global capital project investment, actively involved in design review (3D model review, layout review, equipment data review from operational/maintenance point of view), new equipment manufacturing acceptance test,construction JWD and commissioning, raise finding in a timely manner to ensure good construction quality.o Lead improvements to eliminate Bad Actors, reduce PIRs o Utilize predictive tools, setup PM plan to minimize equipment failures and reliability issues.o Identify critical spare equipment / components and ensure they are maintained properly.o Provide expertise and coordination for the shutdown of equipment and systems. Eliminate equipment / process issues by using Reliability Engineering methodology (RCI, FEMA). Interface with maintenance organization to support reliability improvements. Show less o Report to maintenance team leader.o Plant SAP power user; PM notification business process implementation and supervise. Work order strategy execution; Planning and scheduling maintenance activities; Dispatch work order to site maintenance technicians.o Keep goods supply for routine maintenance work, set up new MORS materials as needed, upgrade spare parts against both the newly-built and the current equipments. Spare parts storage management, including workflow establish and cycle counting.o Take part in Songjiang plant SAP PM Module improvement project.o Engineering document control. Show less

      • Site logistic and packaging operation leader

        Aug 2016 - Jul 2017
      • Packaging make team leader/ME

        Aug 2012 - Jul 2016
      • Maintenance/Mechanical engineer

        Oct 2007 - Aug 2012
      • Maintenance planner

        Jul 2006 - Oct 2007
    • 陶氏有机硅(上海)有限公司

      Jul 2017 - now

      - Ensure EH&S work processes, standards and procedures are effectively applied within the plant through role assignment and training.- Utilize the Expertise Centers and obtain clear interpretations for issues.- Support site-wide EH&S systems as needed. - Ensure that the Management of Change for EH&S matters is implemented.- Able to lead and participate in corporate level initiatives and teams in order to drive EH&S improvements.- Collaborate, leverage and ensure connectivity with EH&S Sustainability/Business Services/Ops Expertise Services (Training/Learning/reliability, etc) in order to ensure seamless support of all EH&S performance improvement activities.- Lead and champion management system reviews in order to drive toward the value of continuous improvement offered by the assessment and audit processes.- Identify, escalate and resolve as appropriate potential EH&S risks.- Lead incident reduction efforts.- Participate in the investigation of EH&S incidents using the global EH&S process- Identify opportunities and facilitate the process to leverage EH&S resources (specialists (FSFL), technicians, empowered teams).- Provide functional coaching to people performing EH&S related roles.- Address incident and audit corrective actions that involve systems deficiencies.- Responsible to the EH&S Responsible Care Leader and Business EH&S Improvement Leader to plan resources and determine specific business needs.- Coach to the EH&S Specialists and Technicians to determine specific unit EH&S needs.- Assure that the compliance process in the units is in place and functioning.- Accountable for cost-effective implementation of EH&S systems through standard work processes and common systems.- Assist in non-routine waste disposal Show less 1. Ensure the maintenance task to be executed safely, timely and economically and be responsible for the site facility OEE performance.2. Be responsible and supervise all maintenance activities to be complied with the EHS procedure, adopt suitable risk assessment, conduct JSA, follow safe work permit and emergency response procedure. Control risk in acceptable level.3. Perform FMEA to develop appropriate preventive and predictive maintenance plan.4. Maintenance budgeting and spending control 5. Work with process owner to take continous improvement project to improve equipment reliability.6. Staff trainning, coach, development and periodic performance review.7. Contractors management Show less

      • Site logistic team leader

        Oct 2021 - now
      • Site EH&S team leader

        Mar 2018 - Sept 2021
      • Maintenance team leader

        Jul 2017 - Feb 2018
  • Licenses & Certifications

    • Building and leading effective teams

      Columbia business school and the execonline
      May 2021
    • Certified safety engineer - chemical industrial

      应急管理部
      Nov 2020