Srinivas Rao RAYUDU

Srinivas rao rayudu

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location of Srinivas Rao RAYUDUSalem, Tamil Nadu, India
Followers of Srinivas Rao RAYUDU6000 followers
  • Timeline

  • Skills

    Powder metallurgy
    Project engineering
    Switchgear
    Vacuum interrupters design
    Solidworks
    Ansys
    Vacuum sintering
    Vacuum brazing
    Engineering
    Six sigma
    Materials
    Steel
    High voltage
    Coatings
    Failure analysis
    Process control
    Materials science
    Commissioning
    Fmea
    Finite element analysis
    Manufacturing
    Iso
    Lean manufacturing
    Electrical engineering
    Automation
    Engineering management
    Simulations
    Process engineering
    Product development
    Continuous improvement
    Failure mode and effects analysis
    Electricians
    Research and development
    Cross functional team leadership
    Dmaic
    Supplier quality
    Geometric dimensioning and tolerancing
    Theory of constraints
    Microsoft office
    Event management
    Operations management
  • About me

    Experience in a R&D role proven track record in working with technology and processes within the specific category. I’m truly passionate about my work and always eager to connect with others. While I enjoy all aspects of my job, I think my favourite stage of a product development is working with the client or business unit leader to understand his or her business objectives. As we go through that collaborative process, the ideas start to flow and that’s always the fun part. I have a Master degree in Materials Science from National Institute of Technology, Tiruchirappalli and a Bachelors degree in Metallurgy and Materials Technology from affiliated college of Jawaharlal technological University of Hyderabad. Technical functions :- New Part Development, Powder Metallurgy, Vacuum Sintering & Brazing, Dissimilar materials Brazing, Design and Development of New products. Experience in Value Engineering, Raw Material Management, Quality Control, Heat Treatment & Metallurgical Lab Operations and Supplier Management

  • Education

    • Birla institute of technology and science, pilani

      2019 - 2021
      Mba quality management 8.5 cgpa
    • National academy of legal studies & research (nalsar) university hyderabad

      2014 - 2015
      Post graduate diploma in patents patents distinction
    • National institute of technology, tiruchirappalli

      2002 - 2004
      Master of technology (m.tech.) metallurgy and materials science 8.5 cgpa

      Activities and Societies: Training & Placement Representative for PG Students METTLE'04 Coordinator

    • Mahatma gandhi institute of technology

      1998 - 2002
      Bachelor of technology (b.tech.) metallurgy and materials technology distinction
  • Experience

    • Mecon limited, india

      Oct 2005 - Aug 2007
      Project engineer

      • Conducted workload assessments and devised new project gate processes that led to a 10% increase in productivity• Learned to manage 3 capital projects (HZL, JSW, Hindustan Copper) to exceed customer expectations• Techno-Feasibility reports for brown field projects were completed in 6 months in collaboration with cross functional teams

    • Thyssenkrupp steel

      Oct 2007 - Jun 2008
      Senior quality assurance manager

      • Prepare and present daily quality assurance reports to Senior Management for finished electrical steel (CRNO, CRGO) within 24 hrs.• Quality Assurance manager for TADL (Tandem Annealing and Decarburization Line) for the making of CRNO electrical steel with coatings C3, C6 (ASTM)• Improved workflow operations and reduced testing of finished material to dispatch time by 15% using Lean Manufacturing methodologies

    • Cg power and industrial solutions limited

      Jun 2008 - Jan 2015
      Technology manager

      • Spearheaded in developing, implementing, and documenting manufacturing processes for 200 new vacuum interrupter models• Increased productivity by 20%, by a new sub assembly brazing cycle for vacuum interrupters and a sintering cycle for electrical contacts• Spearheaded the continuous improvement projects such as lead time reduction through process optimization such as sinter to finish, one pass infiltration• Lowered testbed rejection from 5% to 1.5% due to misalignment of vacuum interrupters through the design of experiments• Led the initiation, development, and execution of an inaugural 4-week training and project program for engineering students and current sales executives Show less

    • Hindustan platinum

      Sept 2015 - May 2019
      Senior technical manager

      • Drove the delivery of 12 new product introductions, managing all phases of production (from the prototype to the production launch)• Persistently examined manufacturing process and implemented workflow improvements to reduce complexity, redundancy, and cycle time, increasing profit by 9%• Accelerated the order fulfilment process, removing redundant activities and cutting the time from sample request to order placement by 30%• Responsible for driving lean principles into capital equipment decisions & identifying high value-add, low cost solutions for improvements in key measurement areas with concentration on waste reduction; improved material flow; and streamlined internal process flow; work closely with other Lean and manufacturing leaders to solve complex problems that directly impact short and long-term business performance Show less

    • Supermaxworld

      Jul 2019 - Aug 2021
      Senior engineering manager

      • Maintain, supervise, and examine the metallurgical process control parameters of continuous furnaces thereby reducing the quality defects by 15%• Consumable costs reduced by 15% by substituting indigenous sources for rust prevention oil, eco-cleaners, and the Cr-sputtering target used in the manufacture of razor blades• Reduced the process scrap by implementing the new welding techniques for joining sheet metal by 10%• As part of MBA Project, Implemented Quality Function Deployment to capture the Voice Of Customer within 15 days Show less

    • Modison

      Aug 2021 - Jun 2022
      Deputy general manager project

      • Created an environment of productivity and personal accountability that was instrumental in reducing overtime by 10%• Slashed capital equipment costs by 15% by negotiating pricing and fees, while ensuring the continuation and enhancements of services.• Promote quality best practices within the organization by positively reinforcing the company's quality ethics and encouraging business process excellence

  • Licenses & Certifications

    • Culture of kaizen

      Linkedin
      Jul 2022
      View certificate certificate
    • Strategic thinking

      Linkedin
      Jun 2022
      View certificate certificate
    • Implementing continuous improvement: a case study

      Linkedin
      Jun 2022
      View certificate certificate
    • Quality 4.0

      Concept business excellence pvt. ltd.
      Sept 2022
    • Lean six sigma black belt (icbb)

      Anexas europe
      Sept 2020
    • Lean six sigma green belt certification

      Anexas europe
      Aug 2020
  • Volunteer Experience

    • Volunteer

      Issued by IEEE on Dec 2010
      IEEEAssociated with Srinivas Rao RAYUDU
    • Life Member

      Issued by Powder Metallurgy Association of India (PMAI) on Jun 2011
      Powder Metallurgy Association of India (PMAI)Associated with Srinivas Rao RAYUDU
    • Life Member

      Issued by Indian Vacuum Soceity on Jun 2010
      Indian Vacuum SoceityAssociated with Srinivas Rao RAYUDU