Sudarsan Baskar

Experience

• 

  TANEJA AEROSPACE AND AVIATION LIMITED

  Dec 2013 - Feb 2014

  Intern

  Designed the assembly jigs using CATIA software.Gain knowledge about work responsibilities and importance of cross-functional team by shadowing the different departments namely design, planning, machine shop, gear transmission, assembly hanger, testing, quality control and assurance.

• 

  ISRO - Indian Space Research Organization

  Jun 2016 - Aug 2016

  Project Trainee

  Studied the design aspects of cryogenics and the storage methods.Designed and worked on the L-40 liquid propellant rocket thruster assembly using Creo software. Worked on the pressure vessel design using CATIA for storage of cryogenic fuels and validated the design using ANSYS thermal analysis.

• 

  University of Dayton

  Aug 2017 - Feb 2022

  Student Ambassador
• 

  Cummins Inc.

  Jun 2019 - now

  • Spearheaded and executed air handling subsystem validation projects for various engine configurations, ensuring compliance with project timelines, scope, goals, and deliverables. Maintained a keen focus on quality standards and budget constraints while monitoring project progress to align with objectives.• Fostered collaboration with cross-functional teams to define validation requirements, formulate test plans, and resolve quality or performance issues, guaranteeing timely completion of validation activities.• Led the preparation and presentation of technical and program-level design and validation reports to senior management, highlighting key findings and suggesting process enhancements.• Conducted comprehensive risk assessments, including Failure Modes and Effects Analysis (FMEA), to identify potential failure modes and devise effective mitigation strategies, contributing to the continuous improvement of validation processes.• Developed and managed Product Design Verification Plan and report (DVP&R) within RV&S and Windchill systems, ensuring thorough documentation and process tracking.• Mentored and guided global teams located in the UK, USA, and India, providing expertise in validation protocols, techniques, and best practices. Show less • Collaborated with cross-functional teams and subject matter experts to develop requirements and design layouts for the air transfer connection in a clean sheet engine program.• Designed multiple innovative concepts for the air transfer connection, notably a divided wall to reduce flow interference, earning leadership recognition.• Rigorously prepared and reviewed technical specifications, drawings, and project documentation, ensuring compliance with industry standards.• Conducted comprehensive DFEMA on components using interface diagrams, recognized for innovative thinking in noise factor development and process enhancement.• Played a key role in process improvements, streamlining validation procedures to enhance overall efficiency.• Partnered with suppliers to source high-quality materials and components, optimizing design and cost efficiency.• Utilized MS Project for detailed project scheduling, outlining major tasks, key deliverables, and timelines for successful project completion.• Performed extensive testing on air handling components, including component, performance, and endurance tests, applying FTA and FMEA to reduce failure rates by 90%. Show less

  • Senior Product Engineer

    Mar 2021 - now

  • Product Design Engineer

    Jun 2019 - Mar 2021