
Timeline
About me
Director of Operations at Beyond Gravity | Driving Operational Excellence
Education

University of pittsburgh katz graduate school of business
2008 - 2011Masters business administrationActivities and Societies: Member, Beta Gamma Sigma National Business Honor Society

Virginia tech
1997 - 2001Bachelor mechanical engineeringActivities and Societies: ASME
Experience

Westinghouse electric company
Jun 2001 - Mar 2018I was responsible for lean engineering transformation and improvement of engineering processes, and ensuring the engineering processes are in compliance with industry regulations and codes.• Developed and executed roadmap to reduce complexity of processes by 25% while maintaining compliance with company goals and industry regulations and codes.• Reduced cost of poor quality by 20% through improvements to training and qualification processes.• • Provide leadership to the organization by coaching the workforce on continuous improvement principles and implementation.• Responsible for change management by identifying affected groups and effectively communicating to help groups and individuals understand and embrace the change. Show less Provided leadership of a team of 14 mechanical design and analysis engineers. The team designed large hardware for commercial nuclear power plants and used finite element analysis to structurally qualify the hardware for normal operation and upset conditions.• Managed multiple on-going projects. Led team and collaborated with supporting functional organizations to execute customer projects. Interfaced with customers to develop contract requirements, and to communicate project execution status. Managed project risks and developed and executed mitigation plans to reduce the impacts of risks.• Delivered large component upgrades to customers, managed team schedule and budget to achieve positive profits. • Championed adherence to error prevention and quality requirements and industry standards for internal and external projects and deliverables. Show less •Certified Lean Six-Sigma Black Belt, through Westinghouse’s Program.•Experienced in implementing Lean, Six-Sigma and Human Performance/Error Prevention.•Led cross functional teams to achieve technical and business process improvements with direct bottom line savings. • Improved information systems process to reduce cost by 40%• Reduced cycle time for receiving inspection by 90% by identifying and eliminating process waste• Eliminated failure modes from critical field installation processes to ensure a quality product with no rework• Used A3 to identify causes for in-process design changes affecting manufacturing, reducing the number of design changes by 50%•Performed in customer-facing role, leading change in performance at customer sites. Show less
Continuous Improvement / Engineering Programs Manager
May 2015 - Mar 2018Engineering Manager
Jul 2012 - May 2015Program Manager
Oct 2009 - Jul 2012Continuous Improvement Leader
Oct 2007 - Sept 2009Engineer / Senior Engineer
Jun 2001 - Oct 2007

Blue origin
Apr 2018 - Feb 2020Principal continuous improvement engineerAs a certified Lean Six-Sigma Black Belt, I am responsible for process development, process improvement, and Lean implementation at our manufacturing facility.•Eliminated process waste and reduced cycle time through process improvements and focus on quality requirements.• Implemented 5S, takt time, work cell design improvements, and load leveling to increase throughput by 50%• Led defect reduction efforts to completely eliminate failure modes• Developed process and capability using Design for Six Sigma to establish capability for critical transactional business areas, including procurement, engineering and testing, shipping and receiving, •Provided leadership to the organization by training and coaching the workforce on continuous improvement principles and implementation.•Responsible for change management by identifying affected groups and effectively communicating to help groups and individuals understand and embrace the change. Show less

Blue origin
Oct 2022 - Jan 2024Continuous Improvement, Lean Six Sigma leader responsible for defining and implementing a Lean Production System and driving process improvement at multiple sites and across multiple product lines.•Developed a strategy to establish world class Continuous Improvement utilizing Lean Six Sigma (DMAIC) methodology and implemented program across sites.•Drove continuous improvement culture across all levels of the organization by developing introductory and detailed Lean Six Sigma training and mentoring and deploying that training across all sites, equipping the workforce with the mindset and the tools to influence positive change. Show less • Through leadership and emphasis on accountability, performance and results, increased engine delivery, on multiple product lines, for internal and customer rocket engines.o Reduced safety incidents by 25%; o Reduced defects/1000 hours by 28%; o Increased labor utilization by 5%.• Developed and led a team of approximately 500 technicians, engineers and leaders. Led all aspects of rocket engine manufacturing operations including safety, quality assurance, engineering, manufacturing, facilities, supply chain, and warehouse operations. Show less
Director, Continuous Improvement & Lean Production System
Feb 2020 - Jan 2024Interim Sr Director, Manufacturing Operations and Assembly
Oct 2022 - Jan 2023

Beyond gravity
Jan 2024 - nowDirector of operations
Licenses & Certifications
- View certificate

Certified scrummaster (csm)
Scrum allianceNov 2021 - View certificate

Lean six sigma master black belt certified
Management & strategy instituteDec 2020 
Lean six sigma black belt
Westinghouse electric companyNov 2008
Leading operational excellence
Mit sloan school of managementOct 2019
World nuclear university fellow
World nuclear universityAug 2016
Member
Beta gamma sigmaJan 2011
Honors & Awards
- Awarded to Dan McLaughlinFellow World Nuclear University Aug 2016
Volunteer Experience
Assistant Scoutmaster
Issued by Boy Scouts of America on Mar 2019
Associated with Dan McLaughlinSunday School Leader
Issued by Grace Community Church on Oct 2013
Associated with Dan McLaughlinDen Leader
Issued by Boy Scouts of America > Cub Scouts on Sept 2016
Associated with Dan McLaughlin
Languages
- enEnglish
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