Dan McLaughlin

Dan mclaughlin

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location of Dan McLaughlinMadison, Alabama, United States
Phone number of Dan McLaughlin+91 xxxx xxxxx
Followers of Dan McLaughlin1000 followers
  • Timeline

    Jun 2001 - Mar 2018

    Continuous Improvement / Engineering Programs Manager

    Westinghouse Electric Company
    Apr 2018 - Feb 2020

    Principal Continuous Improvement Engineer

    Blue Origin
    Oct 2022 - Jan 2024

    Director, Continuous Improvement & Lean Production System

    Blue Origin
    Merritt Island, Florida, United States
    Current Company
    Jan 2024 - now

    Director of Operations

    Beyond Gravity
  • About me

    Director of Operations at Beyond Gravity | Driving Operational Excellence

  • Education

    • University of pittsburgh katz graduate school of business

      2008 - 2011
      Masters business administration

      Activities and Societies: Member, Beta Gamma Sigma National Business Honor Society

    • Virginia tech

      1997 - 2001
      Bachelor mechanical engineering

      Activities and Societies: ASME

  • Experience

    • Westinghouse electric company

      Jun 2001 - Mar 2018

      I was responsible for lean engineering transformation and improvement of engineering processes, and ensuring the engineering processes are in compliance with industry regulations and codes.• Developed and executed roadmap to reduce complexity of processes by 25% while maintaining compliance with company goals and industry regulations and codes.• Reduced cost of poor quality by 20% through improvements to training and qualification processes.• • Provide leadership to the organization by coaching the workforce on continuous improvement principles and implementation.• Responsible for change management by identifying affected groups and effectively communicating to help groups and individuals understand and embrace the change. Show less Provided leadership of a team of 14 mechanical design and analysis engineers. The team designed large hardware for commercial nuclear power plants and used finite element analysis to structurally qualify the hardware for normal operation and upset conditions.• Managed multiple on-going projects. Led team and collaborated with supporting functional organizations to execute customer projects. Interfaced with customers to develop contract requirements, and to communicate project execution status. Managed project risks and developed and executed mitigation plans to reduce the impacts of risks.• Delivered large component upgrades to customers, managed team schedule and budget to achieve positive profits. • Championed adherence to error prevention and quality requirements and industry standards for internal and external projects and deliverables. Show less •Certified Lean Six-Sigma Black Belt, through Westinghouse’s Program.•Experienced in implementing Lean, Six-Sigma and Human Performance/Error Prevention.•Led cross functional teams to achieve technical and business process improvements with direct bottom line savings. • Improved information systems process to reduce cost by 40%• Reduced cycle time for receiving inspection by 90% by identifying and eliminating process waste• Eliminated failure modes from critical field installation processes to ensure a quality product with no rework• Used A3 to identify causes for in-process design changes affecting manufacturing, reducing the number of design changes by 50%•Performed in customer-facing role, leading change in performance at customer sites. Show less

      • Continuous Improvement / Engineering Programs Manager

        May 2015 - Mar 2018
      • Engineering Manager

        Jul 2012 - May 2015
      • Program Manager

        Oct 2009 - Jul 2012
      • Continuous Improvement Leader

        Oct 2007 - Sept 2009
      • Engineer / Senior Engineer

        Jun 2001 - Oct 2007
    • Blue origin

      Apr 2018 - Feb 2020
      Principal continuous improvement engineer

      As a certified Lean Six-Sigma Black Belt, I am responsible for process development, process improvement, and Lean implementation at our manufacturing facility.•Eliminated process waste and reduced cycle time through process improvements and focus on quality requirements.• Implemented 5S, takt time, work cell design improvements, and load leveling to increase throughput by 50%• Led defect reduction efforts to completely eliminate failure modes• Developed process and capability using Design for Six Sigma to establish capability for critical transactional business areas, including procurement, engineering and testing, shipping and receiving, •Provided leadership to the organization by training and coaching the workforce on continuous improvement principles and implementation.•Responsible for change management by identifying affected groups and effectively communicating to help groups and individuals understand and embrace the change. Show less

    • Blue origin

      Oct 2022 - Jan 2024

      Continuous Improvement, Lean Six Sigma leader responsible for defining and implementing a Lean Production System and driving process improvement at multiple sites and across multiple product lines.•Developed a strategy to establish world class Continuous Improvement utilizing Lean Six Sigma (DMAIC) methodology and implemented program across sites.•Drove continuous improvement culture across all levels of the organization by developing introductory and detailed Lean Six Sigma training and mentoring and deploying that training across all sites, equipping the workforce with the mindset and the tools to influence positive change. Show less • Through leadership and emphasis on accountability, performance and results, increased engine delivery, on multiple product lines, for internal and customer rocket engines.o Reduced safety incidents by 25%; o Reduced defects/1000 hours by 28%; o Increased labor utilization by 5%.• Developed and led a team of approximately 500 technicians, engineers and leaders. Led all aspects of rocket engine manufacturing operations including safety, quality assurance, engineering, manufacturing, facilities, supply chain, and warehouse operations. Show less

      • Director, Continuous Improvement & Lean Production System

        Feb 2020 - Jan 2024
      • Interim Sr Director, Manufacturing Operations and Assembly

        Oct 2022 - Jan 2023
    • Beyond gravity

      Jan 2024 - now
      Director of operations
  • Licenses & Certifications

    • Certified scrummaster (csm)

      Scrum alliance
      Nov 2021
      View certificate certificate
    • Lean six sigma master black belt certified

      Management & strategy institute
      Dec 2020
      View certificate certificate
    • Lean six sigma black belt

      Westinghouse electric company
      Nov 2008
    • Leading operational excellence

      Mit sloan school of management
      Oct 2019
    • World nuclear university fellow

      World nuclear university
      Aug 2016
    • Member

      Beta gamma sigma
      Jan 2011
  • Honors & Awards

    • Awarded to Dan McLaughlin
      Fellow World Nuclear University Aug 2016
  • Volunteer Experience

    • Assistant Scoutmaster

      Issued by Boy Scouts of America on Mar 2019
      Boy Scouts of AmericaAssociated with Dan McLaughlin
    • Sunday School Leader

      Issued by Grace Community Church on Oct 2013
      Grace Community ChurchAssociated with Dan McLaughlin
    • Den Leader

      Issued by Boy Scouts of America > Cub Scouts on Sept 2016
      Boy Scouts of America > Cub ScoutsAssociated with Dan McLaughlin