Fulufhelo Ndou I Pr Techni. l RBI Examiner

Fulufhelo ndou i pr techni. l rbi examiner

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location of Fulufhelo Ndou I Pr Techni. l RBI ExaminerJohannesburg Metropolitan Area
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  • Timeline

    Jan 2009 - Jan 2010

    Project Engineer Trainee

    Cape Peninsula University of Technology (Research Unit)
    Feb 2010 - Mar 2013

    Junior Mechanical Projects Engineer

    Technology Innovation Agency
    Jun 2013 - Dec 2014

    Mechanical Engineer

    Kelvin Power Station
    Jan 2015 - Aug 2018

    Quality Assurance Engineer

    Eskom Holdings SOC Ltd
    South Africa
    Aug 2018 - Oct 2018

    Project Engineer

    Sasol
    May 2020 - Jan 2023

    Project Manager

    Mpumalanga Economic Growth Agency (MEGA)
    Current Company
    Jan 2023 - now

    Mechanical Project Engineer

    ERUDITE
  • About me

    Project Engineer

  • Education

    • Steinbeis university berlin - institute corporate responsibility management

      2014 - 2014
      Certificate risk management

      Risk management I Risk Examiner I Damage Mechanisms I

    • Northlink college

      2005 - 2005
      Certificate fitting and turning
    • Thohoyandou technical high school

      2000 - 2004
      Matric certificate motor mechanics 12

      Mathematics, Physical Science, English, Tshivenda, Computer Skills, Technical Drawings, Tecknika Mechanika

    • Cape peninsula university of technology

      2010 - 2010
      Bachelor's degree quality
    • University of pretoria/universiteit van pretoria

      2021 - 2022
      Certificate project management
    • Cape peninsula university of technology

      2006 - 2009
      National diploma mechanical engineering
  • Experience

    • Cape peninsula university of technology (research unit)

      Jan 2009 - Jan 2010
      Project engineer trainee

      Duties included but not limited to performing the entire New Product Development (NPD) cycle which included performing feasibility studies, conceptual design, prototype development, product design, manufacture, machining, testing ,and commissioning, monitoring and implementing continual improvement . Reported to the faculty and department professor.

    • Technology innovation agency

      Feb 2010 - Mar 2013
      Junior mechanical projects engineer

      I contributed to the design and engineering phase of manufacturing equipment utilizing my technical expertise to create detailed designs, specifications, and engineering drawings. I ensured that the equipment meets the required functionality, performance, and safety standards.I was involved in the development of prototypes to validate the design and functionality of the equipment. I worked closely with technicians, fabricators, and other team members to build and test prototypes, making necessary modifications and improvements as needed.I had to plan and develop the manufacturing process for the equipment. Then I would select appropriate materials, determine manufacturing techniques, and define production schedules. I would consider factors such as cost, efficiency, quality, and scalability in their process planning.I ensuring the quality of the manufactured equipment by establishing quality control measures, inspection protocols, and testing procedures to verify that the equipment meets the specified standards. I would oversee quality checks, audits, and tests throughout the manufacturing process.I managed the production process in the workshop. I coordinated with production teams, technicians, and operators to ensure smooth operations and efficient utilization of resources by monitoring progress, addressing production challenges, and making adjustments to meet deadlines and quality requirements.I had to contribute to continuous improvement efforts in the workshop by analyzing manufacturing processes, identifying bottlenecks, and proposing and implementing solutions to optimize efficiency, reduce costs, and enhance productivity. I would also suggest design modifications or recommend new technologies to improve the performance of the equipment.I had to maintain accurate documentation throughout the equipment manufacturing process by documenting design changes, manufacturing procedures, quality control records, and any modifications made during production Show less

    • Kelvin power station

      Jun 2013 - Dec 2014
      Mechanical engineer

      I was involved in the maintenance of the boilers, turbines, and pumps in a coal-fired power station. I was involved in developing specifications, selecting appropriate equipment, and ensuring compliance with safety, efficiency, and environmental standards.I was responsible for developing operation and maintenance plans for the boilers, turbines, and pumps. I established procedures and guidelines for safe and efficient operation, including start-up, shut-down, and operational parameter control. I also compiled maintenance strategies, schedules, and inspection routines to ensure the longevity and optimal performance of these components.I monitored the performance of boilers, turbines, and pumps to ensure they operate within desired parameters by analyzing data, conducting performance tests, and identifying opportunities for optimization.When issues arise with boilers, turbines, or pumps, mechanical engineers are involved in troubleshooting and problem resolution. I analyze the root cause of equipment failures, malfunctions, or performance deviations. I had to collaborate with maintenance technicians and other specialists to develop and implement effective solutions, minimizing downtime and optimizing equipment operation.I ensured that the boilers, turbines, and pumps meet safety standards and regulatory requirements by assessing potential risks associated with these components and implementing measures to mitigate them. Also, I stay updated with relevant codes, regulations, and industry best practices to ensure compliance and adherence to environmental, health, and safety guidelines Show less

    • Eskom holdings soc ltd

      Jan 2015 - Aug 2018

      I contributed to the development and implementation of the RBI program in the power plant. This involves establishing RBI methodologies, procedures, and guidelines based on industry standards and best practices. I facilitated collaboration with other stakeholders, such as engineers and inspection personnel, to define the scope, objectives, and risk assessment criteria for the RBI programI was responsible for conducting risk assessments of the plant equipment and systems. This includes evaluating the probability and consequences of potential failures, identifying critical components, and determining risk rankings. I would use risk analysis to assess the integrity risks associated with different equipment and prioritize inspection activities accordingly.As a Quality Assurance Engineer, I was responsible for implementing quality control and assurance measures throughout the RBI process. This involves reviewing inspection reports, data analysis, and documentation to ensure compliance with established standards and procedures. I would identify any deviations, inconsistencies, or gaps in the inspection process and take corrective actions as necessaryI contributed to the continuous improvement of the RBI program and inspection processes. This includes evaluating the effectiveness of the RBI methodology, identifying areas for improvement, and suggesting modifications or enhancements to optimize the inspection strategy. I would also participate in lessons-learned sessions and knowledge-sharing activities to enhance the organization's RBI capabilities.I would ensure that the RBI activities and inspection processes align with regulatory requirements and standards. I had to stay updated with relevant codes, regulations, and industry practices to ensure compliance and adherence to safety guidelines. Show less I was responsible for identifying critical equipment within the power plant that require inspection based on their potential risks. I evaluate the condition, design, and operational parameters of various mechanical systems such as boilers, turbines, pumps, and heat exchangers to determine their risk profiles.I conducted risk analysis by considering factors such as equipment failure probability, potential consequences, and operational impact. I use engineering principles, industry standards, and historical data to quantitatively or qualitatively assess the risks associated with different equipment. I developed a risk-based inspection plan by determining inspection intervals, techniques, and methodologies for different equipment. I collaborated with inspection teams and maintenance personnel to schedule inspections in a manner that minimizes downtime and maximizes efficiency.After the inspections, I analyzed the collected data and interprets the results, assessing the current condition of the equipment, identifying any defects, deterioration, or anomalies, and comparing the findings against predetermined acceptance criteria or standards. This analysis helps in evaluating the risk levels and making informed decisions regarding maintenance and repair actions.Based on the inspection findings and risk assessment, I would provide recommendations for maintenance and repair activities. They determine the appropriate corrective actions, which may include repairs, replacements, or modifications to mitigate the identified risks. I compiled comprehensive documentation of the inspection results, analysis reports, and recommended actions. They prepare clear and concise reports to communicate the findings and recommendations to relevant stakeholders, including plant management, maintenance teams, and regulatory bodies. Show less

      • Quality Assurance Engineer

        Jul 2017 - Aug 2018
      • Risk Engineer

        Jan 2015 - Jun 2017
    • Sasol

      Aug 2018 - Oct 2018
      Project engineer

      I was responsible for planning and coordinating the condition-monitoring activities for steam headers. This includes developing a comprehensive project plan, defining objectives, determining resource requirements, and establishing timelines.I was responsible for conducting inspections and assessments of steam headers to evaluate their condition. This involved visual inspections, non-destructive testing techniques, data collection, and analysis.Once data is collected, I had to analyze and interpret it to identify any anomalies or potential issues. Use my technical expertise to interpret the results and determine the overall health of the steam headers.Based on the findings from the condition monitoring activities, I would assesse the risks associated with the steam headers. I evaluated the likelihood and consequences of potential failures, identifying critical areas that require immediate attention or further investigation.I provided recommendations for maintenance and repair actions based on the condition monitoring results. This includes suggesting appropriate remedial measures, such as repairs, replacements, or preventive maintenance activities, to ensure the optimal performance and reliability of the steam headers.Throughout the condition monitoring project, I was tasked with maintaining accurate documentation of inspections, test results, analysis reports, and recommended actions. I would prepare comprehensive reports to communicate the findings to relevant stakeholders, including management, maintenance teams, and other project participants.I facilitated collaboration with various stakeholders involved in the condition monitoring project, such as technicians, maintenance personnel, and equipment suppliers. Effective communication and coordination are essential to ensure smooth execution of the project and implementation of recommended actions. Show less

    • Mpumalanga economic growth agency (mega)

      May 2020 - Jan 2023
      Project manager

      • Overseeing and managing Civil Engineering, Electrical Engineering, Construction Contractors, Environmentalists, Town Planners, Land Surveyors and Architect’s contractors.• Reviewing and approving of Concept and Viability and detailed engineering designs reports.• Planning, coordinating, and resolving Conditions of Establishment by the Municipal Planning Tribunal.• Coordinating and managing stakeholders across three spheres of government i.e., Department of Trade and Industry(DTIC), Department of Economic Development (DEDT), Nkomazi Municipality.• Coordinating activities regarding the finalization of Nkomazi Township Establishment with Nkomazi municipality.• Planning, identifying, and mitigating programme risks.• Planning and implementing the project objectives.• Preparing quarterly performance Report for stakeholders from National, provincial, district and local municipality and board.• Planning and coordinating the roll-out of Electrical and Civil bulk infrastructure design on behalf of the municipality.• Determine project specifications and acquire the necessary materials for completion.• Advising the Evaluation committee on tender bids• Develop scope and parameters for project design and implementation.• Identify project responsibilities, delegating phases and assigning resources to tasks.• Developing and managing the full project-plan lifecycle. Show less

    • Erudite

      Jan 2023 - now
      Mechanical project engineer

      As a Project engineer I report directly to the PM / area PM, and discipline engineers report to the project engineer within the project team structure. As a project engineer I take full responsibility for a specific area of the project, and my core role is to ensure that the different disciplines in an area (safety, process, civil, mechanical and electrical, control and instrumentation) are integrated into an effective engineering solution for that area. My responsibilities include the following at minimum: Review the contractors’ safety documentation and confirm capabilities, skills and allowances allowed for to execute the works aligned with ERUDITE requirements and legal requirements. Co-ordinating the receipt of certified vendor information into the Drawing office and then for working closely with the Drawing office to ensure that all Drawings are developed on time, and that the designs offered are effective. Ensure that the best engineering principles, statutory regulations, statutory acts, codes of practice, industry norms, specifications together with client specifications and applicable procedures are applied. Engineering and design quality management through co-ordination of design reviews, ensuring engineering systems and tools provided are fully functional. Custodian for the project specific engineering design criteria (EDC), through timeous updating and communication to all discipline team members. Ensuring that technical change control is effectively managed with the use of technical decision notes. Providing assistance to the construction team on site in terms of engineering related queries, verification of quality control (QC) requirements, vendor involvement facilitation for approval of installation and commissioning assistance, mechanical checks during commissioning phases, and facilitation of design modifications as required on site. Show less

  • Licenses & Certifications

    • Training programme for student tutors

      Cape peninsula university of technology
      Aug 2007
    • Risk based inspection - power

      Steinbeis university berlin - institute corporate responsibility management
      Oct 2014
    • Rbi probability of failure - damage factors

      Steinbeis university berlin - institute corporate responsibility management
      Oct 2013
    • Cwa 15740 rimap- the basics

      Steinbeis university berlin - institute corporate responsibility management
      Oct 2013
    • Introduction to risk management

      Steinbeis university berlin - institute corporate responsibility management
      Aug 2013
    • Consequence analysis in an api rbi assessment

      Steinbeis university berlin - institute corporate responsibility management
      Oct 2013
    • Probability and consequence of failure of equipment

      Steinbeis university berlin - institute corporate responsibility management
      Oct 2013
    • E1-r03 risk analysis in power industries

      Steinbeis university berlin - institute corporate responsibility management
      Sept 2013
    • R07 cof accident and consequences modelling

      Steinbeis university berlin - institute corporate responsibility management
      Aug 2013