sekar shanmuga sundaram

Sekar shanmuga sundaram

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location of sekar shanmuga sundaramTiruchirappalli, Tamil Nadu, India
Phone number of sekar shanmuga sundaram+91 xxxx xxxxx
Followers of sekar shanmuga sundaram269 followers
  • Timeline

    Jan 2000 - Aug 2001

    Inspection Engineer

    SASREF- Saudi Aramco Shell Refinery
    Sept 2004 - Jan 2007

    INTEGRITY ASSURANCE ENGINEER

    SASREF
    Jan 2007 - Aug 2008

    CONSTRUCTION MANAGER

    NEST OIL LIMITED
    Sept 2008 - Nov 2008

    CONSTRUCTION MANAGER

    Saipem
    Dec 2008 - Apr 2013

    Senior inspection engineer

    TOTAL ABK
    ABUDHABI, UAE
    Aug 2013 - Dec 2016

    Inspection Engineer - Lead

    Total
    Jan 2017 - Jul 2017

    Lead Offshore Inspection Engineer- Transition Team

    North Oil Company Qatar
    Aug 2017 - Mar 2018

    Consultant for Bhathinda Refinery (GGS, Mittal)

    Sapthagiri Technical Services
    Apr 2018 - Mar 2021

    Senior Inspection Engineer

    TotalEnergies
    Current Company
    May 2021 - now

    Advisor QA/QC Projects

    Sapthagiri Techical services
  • About me

    Available for Lead /Senior Inspection position

  • Education

    • Bharathidasan university

      1989 - 1993
      Bachelor of engineering (be) mechanical engineering

      Graduate in Mechanical Engineering

  • Experience

    • Sasref- saudi aramco shell refinery

      Jan 2000 - Aug 2001
      Inspection engineer

      Same as above

    • Sasref

      Sept 2004 - Jan 2007
      Integrity assurance engineer

      •Carry out on stream /shut down static equipments inspection and assess the Integrity & Remnant life of Static Equipments, Piping and Establishing Inspection Intervals based on RBI (RRM-SRBI) Methodology. •Participating in Refinery wide RBI Implementation using shell RRM-SRBI Software &Corrosion review.•Participating in T/A scope review meetings and coordinate with shutdown planners to develop detailed work plans.•Asses the Possible Influence on Corrective action (Replace / Repair) Cost and Time and Translates reliability improvement plans into financial terms by doing cost benefit analysis.•Assess the possible influence by proposed modifications (SPC/MPC) on the technical integrity and Reliability With other teams Like Maintenance, Projects and Design team.•Taking Corrective action against degradation, Prepare repair procedures and welding repairs replacements& Follows up with concerned engineers the completion of corrective actions. •Review the In-house &Sub contractor QA/QC Inspection plans/ procedures & Monitoring the fabrication/ construction activities includes; Welding performance, Material review, NDT report review, Radiographic film review, Dimensional checks, Hydro-tests, verify painting, Coating quality.•Coordination with Operation& Maintenance departments for Equipment Integrity Inspection, Establishing the Inspection scope & performing technical preventive Visual and NDT Inspections.•Relief valve Inspection, witnessing work shop test, TREVI Test, Review usual NDT Reports, Special NDT Methods like Long range UT (Guided ways), Intelligent Pigging reports/procedures.•Preparation for Corrosion monitoring Inspection by timely ordering and arranging the NDT (RT,UT,MT,PT,MFL,IRIS,ET.,)crews with proper Inspection tools and Review the Inspection reports and updating, scheduling the data base by writing inspection findings and histories.•Preparing &keep controlling Inspection overdue list, Controlled overdue equipments as per dept KPI. Show less

    • Nest oil limited

      Jan 2007 - Aug 2008
      Construction manager

      KOLO CREEK TRUNK LINE (KCTL) PROJECT, NIGERIA, CUSTOMER- SHELL (SPDC) , NIGERIAInstallation, Testing and commissioning of 38km, 20” Oil pipe line and removal of redundant pipe line. Activity involves transferring pipe lines from shell yard to site and then ROW, Cutting and removal of old existing pipe line, Installation Testing and commissioning of new pipe lines. Major mile stones- 2 Major river crossings, 7 Creek and 7 road crossings, 3 terminals installation include pig launchers and receivers and installation of CP Protection for complete line. Show less

    • Saipem

      Sept 2008 - Nov 2008
      Construction manager

      NIMBE CREEK TRUNK LINE PROJECT (NCTL), NIGERIA, CUSTOMER- SHELL (SPDC) , NIGERIAPartly involved in construction activities of 48km, 30” Oil pipe line installation activity at Niger delta Activity involves major swamps, creeks, rivers section, 180 Million $ pipe line –onshore-offshore (Swamp) project, Nigeria.

    • Total abk

      Dec 2008 - Apr 2013

      • Offshore inspection focal point for effective implementation of annual inspection program and third party inspection campaigns.• Ensure the implementation Company Rules / Standards / Objectives and UAE laws, to ensure offshore oil / gas asset integrity for the static equipment, e.g. Pressure Vessels, Piping, PSV, Structures, Sea lines, Lifting equipment and Cylinders.• Responsible for development and implementation of written schemes of inspection for on stream and shut down vessels inspection.• Validating inspection reports, analyzing inspection findings, performing fitness for services (level 2 & 3) with the help of third parties, approve and finalize inspection reports and recommendations.• Review and approval of repair technique/procedure for vessels, exchangers, piping and pipe lines as per international code and standard.• Generate the integrity anomalies tracking work sheet (IATW) and closely follow up with responsible entities for implementation of remedial measures• Preparing technical scope of work and call for tender for the specific or global contracts for special inspection campaigns (ROV, IP Inspection, Diving, Corrosion monitoring surveys, Guided wave, Acoustic and Rope access inspection etc).• Closely monitoring the special inspection campaigns to complete within time and budget while maintains the quality and review the close out inspection reports and finalize the recommendations. • Planning for plant turnaround/shutdown and preparation and compilation of necessary inspection documents for management review. • Prepare / Update / Maintain long term inspection planning of plant assets as per company rules.• Liaise / Co-ordinates with contractors for efficient, safe and cost-effective implementation of inspection campaigns. Show less • Planning and carrying out both statutory and non statutory inspections to ensure that the physical and functional integrity of the production assets comply with company rules, standards and legislative requirements as they apply but not limited to :Piping, Pipelines, Flow-lines, Right Off Way’s, Vessels, Tanks, PSV’s, Structures and Lifting Equipment• Generating clear and concise reports for planned and ad-hoc inspections, highlighting abnormalities, for approval • Auditing site contractors during inspection and construction activities ensuring compliance to company procedures. Maintaining Quality Assurance/ Quality Control Documentation records• Auditing the GMC management, maintenance and statutory certification of PSV’s on site to ensure all PSV’s are compliant with Statutory and company codes.• Raising and issuing relevant plant failure reports for failures resulting in loss of containment. Show less

      • Senior inspection engineer

        Nov 2009 - Apr 2013
      • ASSET INTEGRITY ENGINEER

        Dec 2008 - Oct 2009
    • Total

      Aug 2013 - Dec 2016
      Inspection engineer - lead

      Principle Accountabilities;Total responsibility is to lead the Inspection and Integrity related activities and ensure the following activities are in line with Company –Projects Specifications/ Codes / Local Standards MIE-Contractors Inspection engineering(RBI Implementation) and Base line /Commissioning Inspection activitiesMonitor and closely follow up the progress according to project schedule for timely completion and deliverables.Nature of Works;• Assist contractor to establish Asset Register document (Numbering, Grouping, Subsection etc., compatibility to company CMIMS Tools –SAP& Fame+), Review and validates as per company GS.• Review / advise/ validate allInspection engineering and Maintenance accessibility procedures in PRODOM.• Develop, Review and approve inspection strategy (Fame+, Prescriptive, Maintenance, Sample and run out inspection etc.,) and Inspection plan for Pressure vessels, PSD, Piping, Lifting equipment and Structural according to company codes, specification.• Coordination/ Interfaces with other entities (Production, Process, HSE, JV Inspection), Participating HAZID, HAZOP Workshops, and review /validate Inspection and testing, Pre com / Com deliverables from Inspection side.• Review and Validate WSE (PV/PSD/Piping, LE etc.,), Inspection Drawings (ISO), Templates for Inspection plans, Tasks list and optimize those according to SD,Maintenance programs• Carryout Auditing on contractor engineering and baseline activities and prepare gap analysis reports including issue reports / recommendations and follow up for corrective action.• Closely supervise base line inspection teams and inspect/approve final inspections during fabrication/Construction /Commissioning phase and Manage the third party inspection agencies and Government certification authorities .• Provide technical expertise on QA/QC related matters for corrosion control, Welding/Coating and other specific inspections –Crack/Damages/PV/ PSD repairs etc., Show less

    • North oil company qatar

      Jan 2017 - Jul 2017
      Lead offshore inspection engineer- transition team

      Participation in Total taking over process of Maersk oil offshore field in Qatar operation. Largest oil filed in Qatar producing 300K Barrels oil/ day, consists 33 platforms with 5 Main hubs, 2FSO and 3 SPM.Joined in Inspection as a short term assignment –Transition team as a Lead offshore Inspection Engineer, Main responsibility is to make sure smooth hand over operation in respect of offshore inspection operation.• Familiar with OIE’s day to day activities, Interaction with entities like Production / Operation/ Maintenance / Service and the facilities (Equipment /Piping etc.,), Process and other Personal, NDT Team and Inspectors.• Comparing the Scope of MOQ OIE with Total standard OIE position Inspection scope and record if there is any gap / addition appears. • Auditing the offshore inspection activities with acceptable Inspection procedures and create punches for anomalies and provide adequate solutions in order to complete punches.• Provide the detailed ports and brief in onshore on each and every OIE / Platform review, highlight pro and cons of MOQ Inspection operation in respect of their procedure and advise whether to adopt or avoid and highlight the area where improvement requires. Show less

    • Sapthagiri technical services

      Aug 2017 - Mar 2018
      Consultant for bhathinda refinery (ggs, mittal)

      Consultant to QA/QC managements of Repair of CDU/ VBU Unit column, vessel and piping

    • Totalenergies

      Apr 2018 - Mar 2021
      Senior inspection engineer
    • Sapthagiri techical services

      May 2021 - now
      Advisor qa/qc projects
  • Licenses & Certifications

    • Bosiet

      Opito