Nadeem Ahmad Farooqui

Experience

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  A.D.MARKER (MERCK EMD)

  Oct 1985 - Jun 1995

  OFFICER GRADE (I ) ENGINEERING

   Maintenance and repairing of industrial utility equipment's compressors, Boilers, Water treat-ment units ( water softner,de-min plant, R-O plant ,W-F-I plant). Supervision of technician in the daily workshop operations, deligate & monitoring progress of servicing /repair jobs quality of work, trouble technical issue. Daily technical support needs of plant to ensure optimum operational efficiency. Supervision of workshop to manufacture / fabricate in house manufacturing the imported con-tents etc. Answer queries & obtain information & fallow up on all pending maters in plant maintenance. Responsible for monitoring productivity & quality of product to meet the production target. Monitor & evaluate work in progress for timelines & ensure the productivity of all work. Enforce departmental policies & procedures and monitor sub employees attendance. Support the management by analyzing, coordinating the local vendors to locally fabrication of machinery parts. Show less

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  SIKA(Quetta Milk Plant)

  Jul 1995 - Jan 1996

  Incharge Repair/Operations

   Maintenance & repairing of light and heavy hydraulic & Electro-mechanical machines used in the production of UHT Milk, Butter and Medicines. Maintenance and Repairing of All type of pumps, Air compressors (reciprocating & Screw type), and boilers. Installation and commissioning of Air sep Oxygen generating system, Auto clave etc. Suggested various cast saving proposals to management and implemented the same by localizing (in-house manufacturing) the imported contents. Supervise installation work of machinery and equipment, especially auto control system. Assist plant manager in installation a pharmaceutical manufacturing project by directing & coordinating activities of several units of skilled maintenance mechanic, plumbers, welders, electricians & other maintenance trade employers. Responsible for organizing and designing the jobs of direct labor work force and developing the work measurement system. Supervision & sub scheduling of a group of ten maintenance technician including conducting annual performance & development review. Responsible for the smooth running of the plant during shift production Show less

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  General Tyre And Rubber Company of Pakistan Ltd

  Jul 1996 - Jan 2000

  Shift Incharge

  General Tyre Pakistan The General Tyre & Rubber Company of Pakistan Limited was formed in 1963, in Landhi Karachi and started its production in 1964. The Company was established by General Tire International Corporation of USA,Maintenance and repairing of heavy hydraulic and pneumatic controls and electro mechanical machines used in Tyre & rubber manufacturing.Maintenance and Repairing of Centrifugal and gear pumps.Assist Maintenance Manager for implement computerized mechanical maintenance procedures.Responsible for organizing and designing the Jobs of the direct labor work force and developing the work measurement systems (work standards)Lead resolution of issue related to the plant machineries.Develop customer service environment amongst maintenance towards internal customers. Supervision of Technician, Lube mans Mechanics and other Foreman's / subordinates and providing guidance to them. Responsible for ensuring P-M schedule along with emergency repairs of all premises & equipment (complete over hauling of machinery & equipment such as, Heavy duty gear boxes, pinion gears, Heavy mechanical shearing machinery)etc .Responsible for planning & overseeing the work of maintenance staff to ensure safe and efficient oper-ations of the plant machinery.• To undertake further training as required to further enhance individual, skills and knowledge so that the level of support to the front line operations remains effective and efficient.• To maximise the use of the labour and skills available by being flexible in terms of work allocation and scheduling within the team.• In consultation with the appropriate personnel, be able to correctly prioritise the work load for the overall benefit of the site performance.• Able to work to agreed deadlines where necessary.• Willing to work under the guidance of departmental and site KPI?s to maximise business performance. Show less

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  Merck Pharma GmbH

  Feb 2003 - Sept 2012

  SECTION LEADER (SOLIDMfg) Engineering

  Preparing SOP s for entire section equipments responsible to maintain the efficient inventory controls system for all spare parts stock posi-tion(MSL) To prepare IQ, OQ, PQ of new installations and performing validation process with cooperation of other departments. Ensure compliance with all applicable polices & rules recommend safety procedures & standard practices to ensure maintenance activities proceed safely & efficiently. To conduct factory audits e.g. ISO, HSSE, CGMP etc. as an engineering department representative. Maintenance of solid manufacturing equipments To prepare, evaluate and implement proposal for cost reduction in repair and fabri-cation job, enhancing productivity for overall improved operational efficiencies. Developing the local vendor for fabrication of spare parts. Maintaining records for all repair and preventive maintenance performed. Oversee calibration of all critical equipment in accordance with quality system Planning and conducting preventive maintenance on all production & support equipments as well as building & sites needs. Develop plans to meet unexpected situations emergencies & unusual events .asses factors & conditions affecting maintenance activates well as of production activites, responding appro-priately when these change and keep all required attention with in the plant. To provide a service that meets Pharma safety standards, whilst maintaining standards of housekeeping and personal hygiene To maintain and help improve health and safety standards and ensure that staff work in a safe environment by eliminating, minimising and controlling risks to themselves and others. To cooperate with contractors and as far as is possible to ensure their adherence to site rules, health and safety and Pharma safety standards. To identify performance issues and implement appropriate and pragmatic solutions through the use of problem solving skills, tools and techniques Show less

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  Merck Serono Merck Group

  Sept 2012 - Sept 2015

  Manager Solid Mfg Floor Maintenance (Merck Private Ltd.)

  Responsibilities and expected work standards • Responsible for carrying out both PPM and Reactive maintenance on a wide range of high speed manufacturing equipment, also carrying out performance analysis activities• Development and implementation of Maintenance Strategy• Manage the engineering resource requirements for the team at Merck Quetta Plant.• Provide input, challenge and prioritisation guidance on behalf of the Production's Manager, to maintenance budgets (creation and monitoring).• Provision of Engineering Assurance to ensure current engineering standards and integrity are maintained, and new standards adopted as appropriate.• Provide coaching to existing and new/inexperienced engineers to ensure competency and development of the individual.• Deputise for the productions Manager for maintenance/engineering agendas.• Provide help and guidance to the plant engineers. Use experience and knowledge to help resolve problems and maximise reliability and availability of the assets.• Manage the interface with therd party maintenance provider to ensure a good standard of service is delivered cost effectively. Review options for on-going maintenance provision.• Ensure assets at Merck Quetta Plant within full compliance ISO and GMP regulations.Maintenance duties:• To carry out planned maintenance activities as scheduled by the maintenance plan contained within the CMMS.• To attend and repair breakdowns as required, and report all actions carried out and any further actions required.• To be proactive in preventing equipment failures and improving overall equipment performance by generating and implementing ideas and modifications.• To provide a service that meets agreed service levels, including minimising downtime and communicating effectively with relevant personnel , Contribute to production success through technical support and application of expertise Show less

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  SAMI PHARMA

  Sept 2015 - Apr 2016

  Maintenance Manager

  • Conducting regular inspections and ensuring the upkeep and maintenance of all areas of a facility.• Leading a team of subordinates and delegating work areas to them.• Preparing all Engineering documentation/ Records to meet to the standards . • Keeping record of all the day-to-day maintenance and service activities undertaken in a facility.• Evaluating the performance of the subordinates• Placing orders for spare parts and equipment’s for replacement and ascertaining the proper documentation of the same.• Implementation of Maintenance Management System and conducting training for engineering staff/operators.• Maintenance of vendor database• Finding out alternate vendors Show less

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  EFROZE CHEMICALS Pvt Ltd

  May 2016 - Jan 2021

  Plant Engineer ( Engineering Head )

  • Planing and coordinating activities concerned with design, Plant Operation, construction, modification, and maintenance of equipment and machinery in industrial plant: Establishing standards and policies for pollution control, installation, modification, quality control, testing, operating procedure, inspection, and maintenance of equipment, according to engineering principles and safety regulations.• Managing maintenance of plant buildings and coordinates requirements for new designs, surveys, and maintenance schedules for equipment and machinery• Maintain an efficient and safe working environment for all employees .• Ensure compliance to all Provincial and federal regulations and design appropriate plant maintenance programs to reduce all downtime.• • Perform regular audit on all safety control and plant equipment.• Design efficient training programs and prepare all short and long term programs and ensure achievement of all objectives with required budget.• Prepare an efficient schedule for all production operations and assist in installation and maintenance of all machines and tools.• • Design all preventive maintenance programs in coordination with maintenance and engineering staff.• Evaluate all production activities and inspect all associate plant machines and equipments.• Analyze all equipment requirements and assist in requisition of all tools and equipments.• Resolve all maintenance issues and recommend improvements to same if required.• Maintain and review everyday logs and assist to resolve all issues and provide support to all engineering activities and participate in all facilities maintenance meetings.• Review and recommend improvements of all SOP procedures and perform troubleshoot on all plant activities and resolve all issues and assist facilities manager to implement all changes.• • Provide an efficient interface with all automation and validation processes and provide training to all engineers and mechanics.• Show less

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  Efroze Chemical Industries (Pvt.) Ltd. - Pharma Division

  May 2016 - Jan 2021

  Plant Engineer(Engineering Head )

  Pharmaceutical Industrial Facility Operation and Maintenance