
David Cornell
Industrial Training

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About me
Materials Engineer and Manufacturing Project Engineer
Education

포항공과대학교
2000 - 2000Bachelor of Materials EngineeringDuring my Honours Year I studied as an exchange student at Pohang University of Science and Technology (POSTECH) in South Korea whilst on a UMAP international scholarship.

UNSW
1997 - 2000Bachelor of Materials Engineering Materials Engineering 1st Class Honours
Experience

Luxfer Gas Cylinders
Dec 2000 - Feb 2001Industrial Training
UNSW
Sept 2001 - Jun 2005PhD Research Candidate.webp)
Defence Science and Technology Group (DSTG)
Jun 2005 - Nov 2005Composites Technician
Boeing
Nov 2005 - Aug 2006Materials Test Technician
Holden
Aug 2006 - May 2008Process Metallurgical Engineer- Supervised foundry operators during the melting and casting of cast iron automotive parts.- Responsible for investigation into all product non-conformances.- Managed usage of raw materials and selection of new material sources.- Created weekly production schedules.

Qantas
Jun 2008 - Nov 2011Materials And Process Engineer- Provided Materials and Process technical support to composite repair centre, paint & electroplating shop.- Compiled 1000+ dispositions for aircraft structural repairs/material substitutions on Boeing 737 aircraft.

Boeing
Nov 2011 - Dec 2017Materials and Process Engineer- Project Manager and Process Engineer for quality and continuous improvement projects in the Resin Infusion Carbon Composite Fabrication Division for 6+ years.- Tool Thermal Profile (TTP), Pre-Production Verification (PPV), First Part Qualification (FPQ) and First Article Inspection (FAI) plans and reports to comply with FAA certification requirements.- Provided technical support to the Paint Shop and Robotic Paint Implementation Project.

ASC Pty Ltd
Jan 2018 - May 2019Materials and Corrosion Engineer- Provided inter-departmental technical guidance on Materials Selection.- Conducted Root Cause Investigations into submarine component failures.- Reviewed corrosion and defect surveys and provided guidance on suitable rectification actions using risk-based engineering methods.

Matrix Composites & Engineering
May 2019 - Mar 2020Senior Process Engineer- Production support to the Riser Buoyancy Module composite manufacturing plant.- Compilation of Work Instructions, Build of Materials (BOM) and Standard Operating Procedures (SOP).

Vinidex
Mar 2020 - nowSenior Manufacturing Engineer / Capital Project Engineer- Design and drafting of extrusion tooling and auxiliary equipment for the factory.- Engineering support for pipe extrusion factory.- Project management of factory refurbishment and improvement projects.- Procurement and maintenance of Materials Handling equipment (lifting, conveying, storage)- Site Continuous Improvement Lead since early 2024.
Licenses & Certifications
- View certificate

Introduction to Composite Manufacturing
LinkedInApr 2019 - View certificate

Designing a Replacement Part using 3D printing
LinkedInApr 2019 - View certificate

Learning Minitab
LinkedInApr 2019 - View certificate

SOLIDWORKS 2014 Essential Training
LinkedInApr 2019 - View certificate

Operational Excellence Work-Out and Kaizen Facilitator
LinkedInMar 2019 - View certificate

SOLIDWORKS: Mold Design
LinkedInApr 2019 - View certificate

Stay Lean with Kanban
LinkedInApr 2019 - View certificate

Visio 2019 Essential Training
LinkedInApr 2019
Languages
- enEnglish
- koKorean
- jaJapanese
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