Ramesh Ramu

Experience

• 

  Roca India (RBPPL)

  Aug 2012 - Mar 2016

  Shift Incharge
• 

  SRF Limited

  Mar 2016 - Jun 2019

  Group Leader Production & PPC

  Hands on experience in plastic Extrusion compounding. Hands on experience production planning control and Inventory management,forecast planning, planning against RM availability and Customer requirement, FIFO,IATF and TQM way of working.Hands on experience in Different kinds of Extruder like single and twin screw Extruder.Experience in STEER, Coperien.Knowledge of waste reduction control.Experience in Masterbatch Manufacturing and colour matching Techniques.Handling of Testing equipment of MFI TESTER,UTM,Ash content Tester. Moisture analyser. Sound skill of manpower handling.knowledge of documentations. Show less

• 

  AGI Greenpac

  Jun 2019 - now

  • Startup,Trouble shooting of IM ( injection molding ).• Maintaining a 5S safety and good exposures in Clean room and shop floor.• New mold, material trial and process optimization.• Trained in process optimization and process settings.• Proper in time training given to the skilled operators.• Continuous improvement for production clean room and shop floor (Mold, Man, Machine, process)• Responsible for daily Mold Changes and Optimize the production cycle time depending on the product.• Mold Maintenance recording with breakdown slips with mold history file.• Process the advance system and reduce the rejection efficiency less than 2% and cavity efficiency should be greater than 85%. • Machine and mold maintenance should be completed as per the periodic check list, like monthly, weekly.• Achieving daily targets with quality and reduce the rejection percentage.• Cross checking the Process of Injection Machines as per center line setting sheet.• Handling manpower up to 50 members in a shift and flexible for rotational shifts.• Training and educating the colleagues to avoid the customer complaints.• Sending daily shift report to higher authority including manpower deployment and downtime reports.• Rework, samples should to completed within the certain shift and it has to moved to warehouse Show less

  • Senior Production & PPC Engineer

    Apr 2023 - now

  • Production Engineer

    Jun 2019 - Mar 2023