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Paul Welsby BSc (Hons)
Toolmaker

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About me
Seasoned Project Lead Engineer🔷Govern Projects/Programmes | Drive Efficiency & Innovation in Manufacturing, Oversee Production Lifecycle, Drive Improvements in Processes & Quality
Education

Staffordshire University
2008 - 2013Bachelor’s Degree Manufacturing Engineering Passed
Experience

Stadco Limited
Apr 2010 - Feb 2012Toolmaker
Castalum Ltd
Feb 2012 - Sept 2013CNC Programmer
Denso
Sept 2013 - Jul 2015Toolmaker
Jaguar. Actively looking at this present time
Aug 2015 - Aug 2016Tooling Technician
Gestamp
Jan 2016 - Jan 2021Lead Tooling / Project Engineer✅ Championed and completed new product development projects, managing various stages of plant design programmes. Oversaw project operations from inception to completion, conducting feasibility analyses for design for manufacture and supporting commercial processes. Managed supplier selection and relationships with a keen focus on ensuring project success. Project CAPEX budget – £1.2M.➤ Achieved PSW status by implementing rigorous process controls for successful home line launches.➤ Managed a team, installing cutting-edge technologies in the UK, leading to the successful completion of multiple projects.➤ Spearheaded the launch of the organisation's first Hot Stamping XL line by collaborating with cross-functional teams.➤ Directed programme processes – design, manufacture, and buy-off, ensuring quality and design standards adherence.➤ Facilitated seamless communication and alignment between manufacturing facilities and top management/R&D centres.➤ Successfully managed prototype build phases, ensuring timely delivery and strict adherence to project timelines.➤ Ensured product quality by overseeing product design and in-house manufacturing processes, resulting in high-quality outputs.➤ Delivered valuable technical support to commercial processes, driving improvements in production rates and overall efficiency. Show less

Airbus Aircraft
Aug 2021 - Mar 2022Project Lead✅ Managed a project for the new installation of a Paint Plant at Airbus, ensuring adherence to financial constraints. Handled various stakeholders on a daily basis, ensuring effective communication and collaboration Liaised with different vendors to procure the best equipment and materials for the project. Conducted analysis to monitor project progress and implemented necessary adjustments to meet objectives. Project budget – £1.5M.➤ Supported the business by conducting process mapping and defining requirements, ensuring alignment with manufacturing operations and minimising disruption.➤ Oversaw analysis, design, development, integration, and deployment of projects aimed at enhancing production processes, meeting safety, cost, and quality standards.➤ Managed project finances through cost benefit analysis, planning, estimating, budgeting, and expense management, adhering to agreed budgets and schedules.➤ Recognised for facilitating crane lifts by developing lifting processes, ensuring safety and efficiency. Show less

Collins Aerospace
Apr 2022 - Mar 2023Project Lead✅ Led multidisciplinary teams through all phases of project execution, leveraging solid technical expertise and experience in programme delivery. Mentored team members, fostering a culture of high achievement and continuous improvement. Ensured adherence to project plans, timelines, and budgets, focusing on efficiency and cost-effectiveness. Communicated effectively with all stakeholders, regularly updating project status and performance. Project CAPEX budget – £6M.➤ Known for coordinating and leading multifunctional projects and teams, achieving project goals and objectives.➤ Directed programs from design through prototype, manufacture, buy-off, and home line trials, ensuring seamless integration.➤ Implemented SOPs, process flows, PFMEA, and control plans, integrating Six Sigma methodologies into new production lines.➤ Set clear targets and objectives, driving the team to meet quality, cost, and delivery milestones.➤ Operated within direct and functional reporting structures, effectively influencing stakeholders to ensure project success.➤ Fostered relationships with internal delivery teams and external customers, promoting a culture of trust and collaboration.➤ Monitored project progress closely, identifying and addressing any risks or issues to ensure timely delivery.➤ Drove innovation and best practices within the project team, seeking process improvement and optimisation opportunities.➤ Took ownership of project outcomes, consistently striving for excellence and exceeding expectations. Show less

JLR
May 2023 - nowProject Lead✅ Govern multiple projects from inception to delivery, leveraging technical expertise and motivational leadership to ensure programme success. Mentor and guide apprentices and young graduates, facilitating professional development and integration into project teams. Conjoin project managers to identify and mitigate risks and implement technical changes, contributing to project efficiency and success.➤ Supported integrating the new £100M battery project into JLR, overseeing the transition from old inventory to new machinery for producing electric engines.➤ Appreciated by top management for successfully delivering high-value projects by developing project plans, timelines, and budgets, as well as spearheading and inspiring cross-functional teams.➤ Contributed to developing internal standards and practices, driving continuous improvement and fostering innovation.➤ Performed on-site visits to guarantee smooth project implementation while coordinating with clients and overseeing vendor engagements to sustain project progress.➤ Undertook on-site commissioning of completed projects as necessary, ensuring a smooth transition to operational status.➤ Led the project for asset management disposal, establishing an asset database and facilitating the sale of inventory to vendors across the UK and Europe, effectively managing stakeholder relationships across JLR sites. Show less
Licenses & Certifications

Bsc Honours in manufacturing engineering
Staffordshire UniversityMay 2013
Languages
- enEnglish
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