Umarani Ayyappasamy

Experience

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  Opel Auto Products

  May 2006 - Jan 2010

  Senior Quality Engineer

   Performing Plant Quality activities. Handling Customer Complaints with deep analysis. Performing MR Role. Compliance to requirements & MRM Review. Maintaining Site PPM as “2000PPM”. Member of TS implementation in site. Effect review of Non-Conforming points. Member of Copq Reduction projects.

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  Minda SAI Limited

  Jan 2010 - Jan 2011

  Member Engineering

   Performing new project handling activities. BOM Estimation. Proto type Sample submission & Approval. Handling Customer Complaints. Preparation of drawing in “Capital H” drawing for circuit diagrams. Supporting of SAP Implementation from Eng. Side. Responsible for APQP Making & Get approval from customer.

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  Honeywell

  Jan 2011 - Jan 2014

  Senior Executive Quality

   Deployment of HOS (Honeywell operating systems) at Multi plant level. Product & process level lean deployment across the factory. Performing PPAP, APQP and related documents for NPD Taking care of Plant quality (incoming-in process- customer) activities. Develop processes by using lean techniques to improve efficiency & reliability  Handling customer complaints & Submitting RCA (8D) report.  Maintaining FPY, PPM, and COPQ, Control charts, Gage R & R and Circulate report to team onweekly basis. Conducting BIQ Audit as per Honeywell criteria on monthly basis. Preparation & sending of MRM reports, Follow up of NC reports for internal Audits. Conducting supplier process audit as per our plan. Knowledge in Supplier Evaluation & Rating systems.  Carry out Manufacturing Process Audit as per our plan (Internal Process Auditor) & Qualification Activities. Handling equipment’s like Visual gauge (VMS), bursting strength machine evaluation, Coating measurement and other meters & gauges. Leading the Quality circle projects. Good Knowledge in Quality Tools (7QC), 8D, FMEA, PPAP, ECN handling. Good knowledge in RMA (Return Material Authorization) Handling of Warranty returns. Show less

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  Microsoft

  Mar 2015 - Feb 2017

  Project Lead

   Creating Built in Quality Culture at Shop floor. Conducting Quality review meeting. Working with Quality Improvement projects with NPD to reduce scrap. Supporting to SAP for scrap material transaction & make control. Driving 5S & practical implementation in shop floor. Quality down Time Analysis. Lead/support several lean & six sigma projects Perform internal audit for ISO 9001(Quality Management system) Supporting for ECN Implementation

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  Janani Control Systems

  Feb 2018 - Feb 2022

  Consultant quality systems (freelance)
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  Fushan Technology Vietnam

  Feb 2022 - now

  • Process Engineering Manager

    Jan 2024 - now

  • Technical Project/Product/Program Management

    Jul 2022 - Jan 2024

  • Supplier Quality Assurance

    Feb 2022 - Jul 2022