Experience

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  Chemicals & pharmaceuticals limited

  Sept 2005 - Dec 2005

  Graduate apprentice trainee

  • Operated two continuous distillation column, one batch vacuum distillation column and reactors.• Preparation of solvent recovery record.• Co- ordination of all shift activities.• Maintaining of storage tank forms, inert gas blanketing, loading and unloading of record solvents and mother liquor.

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  Futura polyesters ltd

  Jan 2006 - Mar 2007

  Graduate engineering trainee

  • To improve the production & product quality by monitoring the process parameters • Trouble shooting and preventive maintenance of the plant.• Handling various equipments like Dowtherm Heater, six stage ejector, vacuum pump process etc.• Experience in solid state poly condensationprocess.• Maintaining Production IN & OUT records.• Ensuring all the shift activities is done in time to achieve the daily production.• Worked in ISO 9001 activities.

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  Profitech management consultant pvt ltd

  Apr 2007 - May 2010

  Engineer (advanced solutions)

  • Worked as contractor for Honeywell Automation India Pvt Ltd, Pune.• Managed and led the Dynamic Process Simulation projects while ensuring efficient service delivery.• Analyzed project PFD, P & IDs to help in preparing Detailed Functional Specification document.• Developed & validated dynamic simulation models of industrial processes and controls using commercial software HYSYS, targeting at organizational excellence.• Tested Startup & shutdown of the DCS integrated model and modeled malfunctions & instructors variables. Fine-tuned the controllers and model to match the actual plant behavior.• Suggested correction in control loops after model dynamic test and correction in PLC logic based on cause & effect matrix (HAZOP).• Built burner management logic for air preheater, combustion chamber and natural draft fire heater based on vendor requirement.• Established communication between translated DCS database and the process modeland pointed out the DCS Database correction to ensure safe startup of the actual plant.• Worked on Model Acceptance Test and Site Acceptance Test with customer. • Modeled and tuned complex equipment’s in refinery plants(Hydro Cracker, Hydro Treater, Sulfiding effect,Steam turbine, closed loop compressor network, Vacuum operated Distillation column)• Worked on Triconex software build ESD Logics verification. Show less

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  Valtron technology pte ltd

  Jul 2010 - Mar 2011

  Assistant process engineer

  • Trouble shooting of 4MECO,3SUNGDR electro plating machines.• Preparing PM schedule and maintaining Process Lab documentation.• Coordinating with Instrumentation, Mechanical and QA departments.• Checking chemical concentration in the tanks.

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  Andritz technologies pvt ltd

  Jul 2011 - now

  Senior engineer-simulation

  • Responsible for developing both steady-state and dynamic process model for OTS and P&ID Validation projects and delivering the Process Model with high fidelity and Quality.• Reviewing and guiding junior modelers work to achieve Project standards.• DeliveringOTS models for paper & pulp and mining plants using IDEAS software.• Organizing project documents and maintaining the models with latest engineering informations.• Testing the model with startup and shutdown procedure toreduce the model errors or misbehaviors during Factory Acceptance Test. • DCS Input-Output points Mapping for integrated models(Flowing DCS Naming standard, Indicators Scaling, Custom Library Blocks creation).• Involved in OTSProjects System setup which includes software installation, D com settings, Machine to Machine communication establishment.• Experience in Honeywell, Yokogawa, Invensys DCSand emulating third party logicfor power boiler, Green Liquor filter, and Limekilnequipment’s.• Participating in all aspects of the implementation of OTS projects and contributing to the technical success, on time and on budget delivery of the models while meeting customer requirements.• Managing project work documentation, Weekly progress report preparation andcreation of Current best Approach Documents. Show less