Manivannan Shanmugam

Manivannan Shanmugam

Qa Qc Engineer

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location of Manivannan ShanmugamTiruchirappalli, Tamil Nadu, India

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  • Timeline

  • About me

    Senior Quality Inspector

  • Education

    • Boiler Plant Higher Secondary School

      1990 - 1997
      Bharathidhasan University Mechanical Engineering Related Technologies/Technicians
    • Bharathidasan University

      1997 - 2001
      Bachelor of Engineering - BE Mechanical Engineering First Class

      Activities and Societies: Alumini

  • Experience

    • Jayaram Engineering Works

      May 2001 - Oct 2003
      Qa Qc Engineer

      Worked as a QA/QC Engineer, responsible for QA/QC of all pressure parts like pressure vessels, Heat exchanger, Re heater & Super heater coils etc. Preparation of Operation process sheet and monitoring the activities. Reviewing the site drawingPWHT record maintainingInvolving in auditing on subcontractors. Responsible for implementation of quality control manual and procedure throughout the shop and sub-contractors facilities. Preparation of quality plan (Inspection & Test Program)Welding Procedure Specification, Procedure qualification Records, Weld Map, Weld Plan and Certification of welders qualification renewal.Involving daily welding inspection activities and maintaining the recordsThird party inspection co-ordinationHydro test and record keepingMaintaining NDT reports. Show less

    • PR Accoustical Engg Works Pvt Ltd

      Dec 2003 - Jan 2005
      Qa Qc Engineer

      Inspection of fabricated components at various stages of Company & M/s. BHEL, Trichy. productsReview WPS and PQR. Maintaining welder qualification recordsMaintaining welder daily performance recordPreparation final QC pack for third party approvalEvaluation in NDT methods like, Penetrant Testing, Magnetic particle test & Visual Inspection etc, etc.Had been experience in Field Quality at various vendor end for incoming material.Adopted the ISO 9001 Standards. Liaison with external inspection agencies like LLOYDS, EIL, TPL, UHDE, ALSTOM, IDEA, SGS etc.Ensure the Quality system is established, implemented & maintained based on ISO Standards. Conduct the Internal quality Audit periodically.Reporting on the performance of the Quality System Show less

    • P.Y.OILTOOLS SDN BHD, BRUNEI

      Jan 2005 - Feb 2007
      Qa Qc Inspector

      Assigned to P.Y.OILTOOLS as QA/QC Inspector for Inspection on Hard Banding area and maintanied Inspector report.Maintained Welder Qualification Report and Daily Welding ReportConduct Inspection of fabricated pup joints & Crossovers at various stagesLiaison with external inspection like BSP QA/QC, PTAS-ITSMaintained and Update the NDT Inspection Report and Calibration status of Equipments

    • PTAS ITS SDN BHD- BRUNEI

      Mar 2007 - Apr 2008
      Qa Qc Inspector

      Assigned to PTAS-ITS as QA/QC Inspector for review of Inspection Report from Offshore and Onshore.Conduct QA/QC Audit frequently in offshore and onshore to ensure the Quality System as per the Customer standards and Procedures.Update the calibration status of inspection equipments and arrange calibration upon expired.Ensure the Qualification of Welder by updated the activity records frequently.Co-ordination with HSE Manager to maintained the company standards to achieve requirements of ISO 9001, 14001, OHSAS 18001. Show less

    • PTAS ITS SDN BHD- BRUNEI

      Oct 2008 - Nov 2012
      Senior Inspector

      Assigned as a Senior Quality Inspector (Welding and Painting) for the Various Offshore Project and Maintenance Work for Brunei SHELL this includes Piping, Pipe Line, Pressure Vessels and Various Structural Work etc.Review Project scope of work, Execution of Plan & Material Inspection as per Drawing/specification. Verification of material test certificates. Inspection of fabricated structural and Process Pipe Welding.Inspection on Daily Painting Activities and Documentation update on completed scope.Witness of Hydro test, Leak Test, Pneumatic Test and Documentation Preparation upon completion.Interpretation of Radiographs,Co ordination for modification with Designing, / Drafting department for preparation of As Built / Revision Drawings. Co-ordination with client / Inspectors for witnessing the tests, Preparation of Project Documentation Show less

    • Applus Velosi

      Jan 2013 - Oct 2015
      Senior Quality Inspector

       Inspection of Piping, Pipelines, Various Boiler Components, Nuclear Components, and Various Structural Works. Familiar with International /Local codes and Standards. (i.e., ASME, BS, API,AWS,ANSI, SHELL DEP , etc Inspection of Welding Blasting and Painting Activities as per required/applicable project/ international standards. Preparation, Implementation, Monitoring, Reviewing and updating the Contract Quality Plan, QA/QC Procedures, Work Instructions and Quality systems. Planning and conducting internal audits for quality management system verification. Preparation of audit reports and conducting follow up audits. Attending weekly QA / QC/ Management review meetings and preparation of reports. Delegation of Jobs to QC Inspectors to fulfill the Inspection and Test Plan requirements.Review of Material Certificates, Vendor Documents as per Project specifications. Ensure stage wise Inspection of all activities and compliance of NDT requirements.Review of NDT & Inspection reportsExperience in various newly installed Project in offshore platforms.Surveillance inspection of erection activities of all Piping, Structural, Equipments etc Punch list preparation & Line walk down inspections of all Piping systems Witnessing of Flushing / Hydro test activities of all piping subsystems Reinstatement Inspection of all Piping subsystems Preparation for Ready for Commissioning punch list & Clearance. Preparation of documents for ISO documentation & Implementation. Review of Project dossiers. Ensure availability of all rel Show less

    • Jayaram Engineering Works

      Jan 2016 - now
      Engineer Qa Qc
  • Licenses & Certifications

    • CSWIP3.2, BGAS GR2, PCN-RI L-II

      TWI